Lyophilization for live bacteria vaccine production
Ensure precise moisture control when freeze-drying live attenuated bacteria vaccines, crucial for maintaining vaccine viability and efficacy throughout production and storage.
Executes Precise Lyophilization for Vaccine Stability
The Lyophilization Freeze Dryer from Telstar is designed for the precise and efficient lyophilization of vial-encased live attenuated bacteria vaccines. This equipment operates with a mushroom-type chamber-condenser and SCADA-controlled environment, ensuring seamless integration into automated production lines. It supports pharmaceutical and biotech sectors, providing critical freeze drying for applications such as anticancer and innovative drug formulations. With a capacity of two 10 m² freeze dryers and 200 kg ice condenser support, the system’s batch processing capability ensures high-throughput operations. Constructed for durability, under stringent GMP compliance, it features CIP/SIP systems for effective cleaning and maintenance, maintaining high hygiene standards for sensitive product handling.
Benefits
- Ensures uniform moisture control, preserving the integrity of sensitive vaccines.
- Minimizes operational downtime with reliable single-side loading and unloading.
- Supports batch and pilot scale operations for versatile production needs.
- Enhances production efficiency with SCADA-controlled automation.
- Meets stringent GMP standards, ensuring regulatory compliance.
- Applications
- Live bacteria vaccines,Innovative drugs,Biopharmaceuticals,Anticancer drugs,Hygroscopic products,Pharmaceuticals
- End products
- Hygroscopic biopharmaceutical compounds,Live attenuated bacteria vaccine,Lyophilized anticancer drug formulations,Lyophilized innovative drug formulations
- Steps before
- Vial Filling Line,Aseptic Preparation,Emulsification,Loading Vials
- Steps after
- Sterilization,Unloading,Humidity Control,Packing
- Input ingredients
- live attenuated bacteria,vial,ice condenser
- Output ingredients
- lyophilized vials,freeze dried bacteria vaccine
- Market info
- Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.
- Freeze Dryer Capacity
- 200 kg ice condenser
- Freeze Dryer Size
- 2 x 10 m²
- Loading/Unloading
- Single side loading/unloading
- Chamber Type
- Mushroom type chamber-condenser
- CIP/SIP Capability
- Yes
- Unloading Control
- Humidity control isolator
- Control System
- SCADA control package
- Maintenance Access
- Front slot door and rear full door
- Batch vs. continuous operation
- Batch
- Automation level
- SCADA
- Cleaning method
- CIP/SIP
- Humidity Control
- Unloading humidity control isolator
- Loading/Unloading
- Single side loading/unloading
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- 2 x 10 m2
- Chamber shape
- Mushroom type
- Loading/unloading method
- Single side loading/unloading
- Condenser capacity
- 200 kg ice
- Access doors
- Front loading/unloading slot door and rear maintenance full door
- Control panel type
- SCADA control package
- Chamber Type
- Mushroom type chamber-condenser