Bioreactor for mammalian cell culture

Optimize your biopharmaceutical production with precise control over cell culture conditions, ensuring high-yield and quality for vaccines, monoclonal antibodies, and therapeutic proteins.

Cultivates and Manages Mammalian Cell Cultures

The bioreactor from AUSTAR is engineered for biopharmaceutical companies focusing on vaccines, monoclonal antibodies, and recombinant protein production. It features a modular design for scalability from lab to commercial-scale operations. The system employs temperature-controlled stirring and precise feeding mechanisms to cultivate mammalian cell cultures effectively. Its automation aligns with S88 standards and supports CFR 21 PART 11 compliance through comprehensive data recording and trend analysis functionalities. Designed in adherence to GMP and ASME-BPE guidelines, the bioreactor ensures high-quality cell culture batch processing. Integration with other units, such as biological fermentation tanks and chromatography equipment, is seamless, optimizing production flow and maintaining efficiency. With a focus on reducing maintenance time, this bioreactor includes features for easy cleaning. Optional customization allows tailoring to specific process requirements, supported by AUSTAR’s engineering and validation services.

Benefits

  • Scales efficiently from lab to commercial production, minimizing process disruptions.
  • Enhances data integrity and compliance with automated record-keeping compliant with CFR 21 PART 11.
  • Reduces operational costs through optimized temperature and feeding controls.
  • Integrates seamlessly into existing production lines, improving overall process efficiency.
  • Adheres to strict GMP standards, ensuring product quality and regulatory compliance.

General


Applications
Mono-antibody drugs,Biopharmaceuticals,Recombinant protein drugs,Vaccines
End products
Rabies vaccine,Recombinant therapeutic proteins,Monoclonal antibodies,Foot-and-mouth disease (fmd) vaccine
Steps before
Engineering Design,Processing,Project Management,Validation
Steps after
Sterilization,Packing,Data Recording,Data Analysis
Input ingredients
mammalian cell culture,cell suspension culture,plate carrier culture,micro-carrier culture,feedstock,media
Output ingredients
biological drugs,antibody drugs,vaccines,rabies vaccine,foot-and-mouth disease vaccine,recombinant protein drugs
Market info
Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.

Technical Specifications


Compliance,Certification
GMP,ASME-BPE
Automation
S88 structured,electronic record/e-signature CFR 21 PART11
Historical Data Management
Data recording,storage,trend chart display
Control System
Automatic control unit
Tank Composition
Tank unit,stirring unit,jacket temperature control unit
Batch Operation
Batch production capability

Operating Characteristics


Batch vs. continuous operation
Batch
Automation level
PLC / SCADA
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
AUTOMATIC
Data Management
Historical data recording,storage,management
Compliance
GAMP5,CFR 21 PART11
Control System Standard
S88
Design Compliance
GMP,ASME-BPE

Material Compatibility


Biological compatibility
Yes
Cleanability
GMP compliant
Corrosion resistance
High
Density/particle size
Customizable
Abrasion resistance
Moderate
Thermal compatibility
High


GMP Compliance
Yes
ASME-BPE Requirements
Yes
CFR 21 PART 11
Yes
GAMP5
Yes

Physical Characteristics


Tank shape
Cylindrical
Tank size
Lab to commercial scale
Footprint
Modular design
Discharge method
Automatic

Custom Options


Control Panel Type
HMI/PLC
Integration Possibilities
Automated Data Recording
Modular Design
Yes
Structural Design Combination
Flexible