In-line conditioning system for buffer preparation

Optimize your buffer management with precise in-line conditioning, ensuring formulation accuracy and efficient resource use while reducing time and investment costs.

Prepares Buffers with Precise Dynamic Control

AUSTAR’s In-line Conditioning System is a versatile buffer management solution designed to streamline biopharmaceutical and nutraceutical production. The system operates on a precise in-line conditioning mechanism, utilizing limited stock solutions to ensure accurate buffer composition. It’s crucial for producing monoclonal antibodies, protein therapeutics, and various liquid formulations, including electrolyte beverages and nutrient-enriched drinks. Monitoring flow rate, pH, and conductivity through advanced sensors, this system employs AUSTAR’s proprietary technology for accurate feedback control. Suitable for continuous operations, it integrates seamlessly, offering substantial savings in space and resources. Constructed from corrosion-resistant materials, it aligns with stringent GMP and FDA compliance standards, ensuring reliability in pharmaceutical environments.

Benefits

  • Enhances buffer preparation accuracy, reducing costly formulation errors.
  • Saves space and resources by utilizing small amounts of stock solutions.
  • Supports continuous production, minimizing operational disruptions.
  • Integrates seamlessly with existing systems, enhancing process efficiency.
  • Complies with GMP and FDA standards, ensuring regulatory readiness.

General


Applications
Biopharmaceuticals,Liquid formulations,Nutraceuticals
End products
Vaccines,Nutrient-enriched drinks,Monoclonal antibodies,Electrolyte beverages,Liquid vitamin solutions,Protein therapeutics,Dietary supplements
Steps before
Preparation of stock solutions,Concentration adjustment
Steps after
Feedback control,Flow rate monitoring,Concentration and pH stabilization
Input ingredients
single-component stock solutions,highly concentrated salt solutions,highly concentrated acid solutions,highly concentrated base solutions,water
Output ingredients
prepared buffers,buffer with stable concentration,buffer with controlled pH
Market info
Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.

Technical Specifications


Buffer preparation
In-line conditioning
Stock solution concentration
Highly concentrated
Flow rate monitoring
Yes
PH monitoring
Yes
Conductivity monitoring
Yes
Control system
Dynamic feedback control
Formulation accuracy
Calculated using algebraic formula
Space saving
Yes
Time saving
Yes
Investment cost saving
Yes

Operating Characteristics


Working mechanism
In-line conditioning
Integrated steps
Dynamic control of feedback modes
Automation level
PLC / Feedback control
Batch vs. continuous operation
Inline Continuous
Control method
Algebraic formula for buffer calculation


3A Sanitary Standards
This technology is designed for applications which might require high hygienic standards typical in pharmaceutical environments.
GMP Compliance
Yes
FDA compliance
Yes
FDA materials
Yes
CE marking
Yes
EHEDG certification
Possible for equipment designed to meet European hygienic engineering standards

Physical Characteristics


Discharge method
Inline Continuous

Custom Options


Control panel type
HMI / Touchscreen
Integration possibilities
PLC / SCADA compatible
Footprint
Compact design
Sensor integration
pH and conductivity sensors
Feedback control modes
Dynamic control
Software customization
Proprietary formula calculation