Carbon dioxide headspace analyzer for parenteral containers

Ensure accurate headspace gas analysis to maintain container integrity and detect microbial growth in sealed pharmaceutical products.

Analyzes Carbon Dioxide in Sealed Containers

The FMS-Carbon Dioxide Headspace Analyzer by Lighthouse Instruments is a pivotal tool for ensuring container closure integrity in the pharmaceutical and biopharmaceutical sectors. This benchtop analyzer is designed for non-destructive analysis of headspace carbon dioxide within sealed parenteral containers, facilitating critical tests and inspections across various stages of product development. Utilizing a precise detection system, it measures carbon dioxide levels to monitor microbial growth, verify container closure, and perform in-process control during production. Suitable for a range of product types, including liquids and powders, it efficiently tests configurations such as syringes, vials, and bottles. The analyzer supports integration into both laboratory settings and automated production lines, equipped with 21 CFR Part 11 and Annex 11 compliant software for secure data management. The device accommodates different glass types and sizes, ensuring versatility and compliance with industry standards.

Benefits

  • Enhances product safety by ensuring container closure integrity, reducing contamination risks.
  • Increases efficiency in quality control processes with non-destructive testing capabilities.
  • Provides versatility across various container types and sizes, supporting diverse packaging needs.
  • Facilitates regulatory compliance with software aligned to industry standards.
  • Boosts operational reliability with precise carbon dioxide measurement and monitoring.

General


Applications
Biopharmaceuticals,Liquid formulations,Nutraceuticals,Pharmaceutical tablets
End products
Insulin vials,Freeze-dried vaccines,Powdered antibiotics,Parenteral solutions,Omega-3 capsules,Effervescent vitamin tablets
Steps before
Container filling,Sealing,Headspace purging
Steps after
Quality control,Microbial growth assessment,Storage,Transport
Input ingredients
carbon dioxide,sealed parenteral containers,liquid,powders,lyophilized products,configuration types (syringes,autoinjectors,ampoules,vials,bottles),frozen product,dry ice
Output ingredients
carbon dioxide level data,CCI test results,microbial growth detection results,IPC monitoring data,integrity test results
Market info
Lighthouse Instruments is known for its expertise in providing high-precision laser-based inspection and measurement systems, primarily for the pharmaceutical industry, specializing in non-destructive testing solutions for ensuring container integrity and product quality.

Technical Specifications


Measurement Range
0 to 1 atm (0 to 760 torr)
Required Headspace
3mm
Configuration Size
6.85mm to 86mm outer diameter
Software Compliance
21 CFR Part 11 and Annex 11 compliant
Product Type
Liquid,powders,lyo ea
Configuration Type
Syringes,Autoinjectors,Ampoules,Vials and Bottles
Glass Type
Tubing,molded and plastics
Color Type
Clear and amber

Operating Characteristics


Detection Method
Non-destructive Headspace Gas Analysis
Product Life Cycle Application
Development to QC and In-process Control
Monitoring Type
At-line,In-process Monitoring
Container Compatibility
Syringes,Autoinjectors,Ampoules,Vials,Bottles
Configuration Range
6.85mm to 86mm Outer Diameter
Headspace Requirements
3mm Minimum Headspace

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
Syringes,Autoinjectors,Ampoules,Vials,and Bottles
Product Types
Liquid,Powders,Lyophilized

Physical Characteristics


Required Headspace
3mm
Measurement Range
0 to 1 atm (0 to 760 torr)
Configuration Types
Syringes,Autoinjectors,Ampoules,Vials and Bottles
Configuration Sizes
6.85mm to 86mm outer diameter
Glass Types
tubing,molded and plastics
Color Types
clear and amber

Custom Options


Configuration Types
Syringes,Autoinjectors,Ampoules,Vials and Bottles
Configuration Sizes
6.85mm to 86mm outer diameter
Glass Types
Tubing,Molded and Plastics
Color Types
Clear and Amber