Pilot-production freeze dryer for diagnostic kits and Api
Optimize your lyophilization process with this versatile freeze dryer, designed to handle both high-moisture and low-moisture products with precision and efficiency, enhancing your workflow without compromising on space.
Lyophilizes and Preserves Liquid and Solid Products
The VirTis Ultra 50L and 35L from Scientific Products are modular lyophilizers tailored for small-scale and pilot production. Offering a compact, mobile design, these units cater to pharmaceutical manufacturers, diagnostic kit producers, and tissue banking facilities needing precise lyophilization for critical biological materials. The Ultra series stands out with its customizable configurations, including options for bulk or stoppering processes and a range of control systems like Merlin or LyoS 2.0™, ensuring precise temperature and vacuum management.
Ideal for applications such as collagen peptides, lyophilized antibodies, and tissue preservation vials, the Ultra lyophilizers handle diverse product types efficiently with their -70ºC shelf and -85ºC condenser capabilities. These units are constructed with chemical-resistant 316 stainless steel shelves, enhancing durability and ease of maintenance, while integrated standard lab utilities simplify setup. Additionally, the front-facing vacuum pump facilitates straightforward monitoring and routine upkeep.
Designed to meet stringent industry standards, these lyophilizers support operations in cleanroom environments with narrow footprint options, reinforcing GMP compliance. By offering a comprehensive range of refrigeration, shelf, and condenser configurations, the VirTis Ultra series empowers users to adapt systems precisely to their lyophilization needs, ensuring optimal preservation and throughput for both solids and liquids in the biopharmaceutical, nutraceutical, and life sciences industries.
Benefits
- Enhances product stability by precisely controlling moisture levels during lyophilization.
- Saves valuable lab space with a compact, mobile design suitable for small-scale environments.
- Increases operational efficiency with quick defrosting and cleaning processes.
- Adapts to specific production needs with customizable control and configuration options.
- Complies with stringent cleanroom and industry standards, ensuring product quality and safety.
- Applications
- Bulk liquids,Active pharmaceutical ingredients (api),Nutraceuticals,Vials,Tissue banking,Biopharmaceuticals,Serum bottles,Diagnostic kits
- End products
- Vaccines,Tissue preservation vials,Pcr test kits,Diagnostic strips,Collagen peptides,Nutritional emulsions,Tattoo serums,Liquid supplements,Rehydration solutions,Lyophilized antibodies
- Steps before
- Preparation of diagnostic kits,Formulation of bulk liquids,Preparation of serum bottles and vials
- Steps after
- Tissue banking,Packaging of collagen nutraceuticals,Storage of small batch APIs
- Input ingredients
- diagnostic kits,96 well plates,serum bottles,vials,bulk liquids,collagen nutraceuticals,small batch active pharmaceutical ingredients,API
- Output ingredients
- lyophilized diagnostic kits,lyophilized tissue samples,lyophilized serum bottles,lyophilized vials,lyophilized bulk liquids,lyophilized collagen nutraceuticals,lyophilized APIs
- Market info
- Shelf Temperature Range
- -70ºC
- Condenser Temperature Range
- -85ºC
- Condenser Capacity
- 35L / 50L
- Shelves
- Up to 15
- Footprint
- Compact
- Control System
- Merlin or LyoS 2.0™
- Vacuum Pump Location
- Front facing
- Shelf Material
- 316 stainless steel
- Configuration Type
- Bulk or stoppering
- Working mechanism
- Lyophilization (Freeze Drying)
- Batch vs. continuous operation
- Batch
- Automation level
- Manual / Merlin or LyoS 2.0™ Control System
- Changeover time
- Minimal due to configurable design
- Cleaning method
- Easy defrost/clean with smooth-wall condenser
- CIP/SIP
- CIP Compatible
- Energy efficiency
- Efficient compact design
- Space-saving design
- Compact,free-standing mobile design
- Temperature range
- Shelf -70ºC,Condenser -85ºC
- Versatility
- Bulk or stoppering configurations
- Corrosive resistance (e.g. acids)
- Chemical-resistant 316 stainless steel
- Footprint
- Compact,narrow
- Design Type
- Free-standing mobile
- Shelf Capacity
- Up to 15 shelves
- Condenser Capacity
- 35L or 50L
- Shelf Temperature Range
- -70ºC
- Condenser Temperature Range
- -85ºC
- Material
- Chemical-resistant 316 stainless steel
- Configuration Options
- Bulk or stoppering
- Control System Options
- Merlin or LyoS 2.0™
- Control panel type
- Merlin or LyoS 2.0™ control system
- Condenser configurations
- 35L or 50L Condenser
- Shelf configuration
- Up to 15 shelves
- Configuration type
- Bulk or stoppering
- Footprint options
- Narrow footprint for cleanroom installations
- Temperature sensors
- Available
- Vacuum sensors
- Available