Automated washing system for vials, syringes, cartridges, and ampoules
Achieve sterile conditions with this high-speed system designed to thoroughly wash and dry a variety of pharmaceutical containers, ensuring contamination-free environments for critical liquid formulations.
Washes and Dries Pharmaceutical Containers
The Type 303/304/305 series from BAUSCH Advanced Technology Group are sophisticated washing machines engineered for pharmaceutical and biotech industries. These machines excel by using an enhanced cleaning system featuring energy-efficient cleaning needles that provide comprehensive internal container sanitation. They are adept at processing vials, syringes, cartridges, and ampoules, ideal for applications like sterile injectable solutions and vaccine doses. With a maximum throughput of 9,000 containers per hour, they ensure a high-speed, continuous operation tailored to meet rigorous aseptic conditions. The machines support PLC integration for seamless production line integration and reduced downtime, while an optional WFI recycling unit enhances water usage efficiency. Constructed from high-grade stainless steel, they stand up to the demanding environments of pharmaceutical manufacturing, fully compliant with GMP standards. Additionally, they offer an optional siliconization function with servo-controlled needles that allows for customized silicone patterns, optimizing product integrity.
Benefits
- Enhances production efficiency with the ability to process up to 9,000 containers per hour.
- Minimizes energy consumption through innovative, energy-efficient cleaning needle design.
- Ensures product safety and regulatory compliance with GMP standards.
- Reduces operational costs with recyclable water for injection (WFI) and flexible cleaning agents.
- Allows for custom product configuration with optional siliconization, tailored to specific formulation needs.
- Applications
- Liquid formulations,Syringes,Vials,Aseptic fill-finish,Ampoules,Cartridges,Pharmaceutical packaging
- End products
- Monoclonal antibody vials,Nutraceutical containers,Iv antibiotics,Pre-filled syringes,Anesthetic ampoules,Vaccine doses,Biotechnology products,Insulin cartridges,Sterile injectable solutions,Hormonal injections
- Steps before
- Purification,Pre-cleaning
- Steps after
- Sterilization,Siliconization,Packing
- Input ingredients
- vials,syringes,cartridges,ampoules,cleaning agents,containers
- Output ingredients
- washed vials,washed syringes,washed cartridges,washed ampoules,dried containers,customized silicone patterns
- Market info
- Bausch Group is known for its precision engineering and manufacturing of custom industrial equipment, specializing in engineered-to-order solutions for various industries, prioritizing quality, innovation, and client-specific needs.
- Maximum output
- 9,000 containers/hr
- Material
- High-grade stainless steel and pharmaceutical-grade plastics
- Container handling
- Smooth,using coated grippers
- Cleaning needle design
- Energy-efficient
- Needle movement
- Efficient cleaning of the entire inside
- Log reduction
- Up to 3-log
- Siliconization
- Optional with servo-controlled needle movement
- Glass-to-glass contact
- No contact during cleaning cycles
- Customization
- Customized silicone patterns
- Maximum output
- 9,000 containers/hr
- Material of construction
- High-grade stainless steel and pharmaceutical-grade plastics
- Container handling
- Smooth with coated grippers
- Glass-to-glass contact
- No contact during cleaning cycles
- Cleaning needle design
- Energy-efficient
- Needle movement
- Efficient cleaning of the entire inside of the container
- Optional siliconization
- Servo-controlled needle movement
- Log reduction
- Up to 3-log reduction
- WFI recycling unit
- Cost-effective,optional add-on
- Cleaning agents
- Different agents can be utilized
- Corrosion resistance
- High-grade stainless steel
- Cleanability
- Pharmaceutical-grade plastics
- Container type
- Vials / Syringes / Cartridges / Ampoules
- Footprint
- Not specified
- Material
- High-grade stainless steel,pharmaceutical-grade plastics
- Container handling
- Smooth handling with coated grippers
- Needle design
- Energy-efficient,servo-controlled needle movement
- Siliconization capability
- Optional with customizable patterns
- Container handling
- Smooth handling with coated grippers
- Siliconization
- Optional with servo-controlled needle movement
- Needle design
- Energy-efficient cleaning needle design
- Cleaning agents
- Different agents can be used
- Recycling unit
- Cost-effective WFI recycling unit