Combined visual and container closure integrity testing for vials
Ensure the integrity and quality of parenteral packages by integrating precise visual inspection and container closure integrity testing in one streamlined, high-throughput solution.
Integrates Inspection and Testing for Parenteral Containers
The VARIO MTX and DUO MTX from WILCO AG are modular inspection platforms designed for pharmaceutical and biotech industries, offering unparalleled versatility in parenteral packaging quality control. These systems incorporate various inspection technologies, such as the LFC method®, Vacuum and Pressure Decay, Headspace Analysis, and Automated Visual Inspection, enabling customized setups to meet specific production needs. Ideal for a wide range of applications, including injectable vaccines and lyophilized vials, they handle glass and plastic containers efficiently. With a throughput of up to 600 units per minute, these platforms integrate seamlessly into high-capacity lines. Fully automated and supported by GMP and 21 CFR part 11 compliance, they offer smooth container handling and quick, toolless format changeovers. The systems are designed considering operational efficiency and cleaning requirements in mind, featuring a compact footprint and hygienic design suitable for controlled environments. Optional integration of additional modules, such as 2D DataMatrix Code readers and NIRS for residual moisture detection, caters to detailed product specifications and enhances overall productivity.
Benefits
- Ensures product integrity through non-destructive testing methods, minimizing waste and preserving valuable samples.
- Maximizes throughput with high-speed inspection of up to 600 containers per minute, enhancing production efficiency.
- Simplifies operation and reduces setup time with toolless format changeovers for varied container sizes and types.
- Enhances data security and compliance with integrated data handling in accordance with 21 CFR part 11.
- Adapts to diverse production needs with customizable inspection modules, streamlining integration into existing lines.
- Applications
- Lyophilized products,Pharmaceutical packages,Vials,Liquid products,Glass containers,Ampoules,Plastic containers,Solid products,Parenteral packages
- End products
- Lyophilized insulin vials,Lyophilized antibody vials,Antibiotic suspension vials,Multivitamin liquid ampoules,Nutrient-infused iv bags,Plastic vial medications,Saline ampoules,Solid tablet blister packs,Biopharmaceutical injectables,Glass vial injectable solutions,Injectable vaccines
- Steps before
- Filling,Sealing,Container preparation
- Steps after
- Packaging,Labelling,Distribution
- Input ingredients
- vials,ampoules,parenteral packages,glass containers,plastic containers,liquid products,lyophilized products,solid products
- Output ingredients
- inspected pharmaceutical packages,quality control data,non-destructive inspection results,automated inspection reports,deterministic test results
- Market info
- Automation
- Fully automated
- Inspection speed
- Up to 600 products/minute
- Container size range
- 2 ml up to 100 ml
- Container types
- Glass and plastic containers
- Product types
- Liquid,lyophilized,and solid products
- Power source
- Not specified
- Non-destructive testing
- Yes,preferred acc. to USP1207
- Compliance and Guidelines
- Designed according to GMP guidelines
- Data handling
- Compliance with 21 CFR part 11
- Format changeover
- Toolless format changeover
- Batch vs. continuous operation
- Inline Continuous
- Automation level
- Full automation
- Cleaning method
- CIP/Manual
- Changeover time
- Toolless format changeover
- High Throughput
- Up to 600 products/minute
- Compact System
- Integration of multiple technologies in one platform
- Inspection platform flexibility
- Customizable for multiple packaging and product types
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- Vials / Ampoules
- Container material
- Glass / Plastic
- Product type
- Liquid / Lyophilized / Solid
- Machine Footprint
- Compact
- Container Capacity
- 2ml up to 100 ml
- Product Capacity
- Up to 600/min
- Container Type
- Glass and Plastic
- Format Changeover
- Toolless
- System Integration
- Multiple Inspection Technologies
- Inspection technologies integration
- LFC method®,Vacuum and Pressure Decay,Headspace Analysis,Near Infrared Spectroscopy,Automated Visual Inspection
- Container compatibility
- Glass and plastic containers,2ml up to 100 ml
- Product compatibility
- Liquid,lyophilized,and solid products
- Changeover flexibility
- Simple and toolless format changeover
- Optional modules
- Visual inspection systems,2D DataMatrix Code reader,NIRS module