Gmp freeze dryer for small batch production

Optimize small-scale biopharmaceutical production with precise freeze-drying technology designed for clinical trials, ensuring product sterility and integrity while handling both toxic and non-toxic formulations.

Facilitates Precise Freeze Drying for Sterile Products

The Lyotris from Telstar is a compact GMP freeze dryer crafted for small batch production in the pharmaceutical and biotechnology sectors. Its standout feature is the integration of CIP/SIP systems, ensuring sterile product handling for vaccines, monoclonal antibodies, and high-potency APIs. With a loading surface of up to 1 square meter, it accommodates approximately 1600 type 10R vials or 30 liters of bulk product. The Lyotris excels in energy efficiency with optimized cooling systems and offers conformity with global certifications such as PED, ASME, and CE. It seamlessly integrates with isolators and RABS, and supports induced nucleation for precise freeze drying. Maintenance is simplified through Telstar Insights, their smart maintenance platform, while options for configuring to handle toxins and various solvents enhance its versatility.

Benefits

  • Ensures product sterility, meeting GMP compliance for safe pharmaceutical production.
  • Minimizes batch processing time with efficient loading and unloading systems.
  • Enhances product quality through precise control of freeze drying conditions.
  • Offers flexibility with customization for handling a variety of solvents and toxins.
  • Simplifies maintenance, reducing downtime with integrated smart maintenance platform.

General


Applications
Clinical trials,Sterile products,Solvents,Biopharmaceuticals,Toxins
End products
Alcohols,Vaccines,Lyophilized drugs,Hormonal treatments,Monoclonal antibodies,Antibiotics,Ethers,High-potency active pharmaceutical ingredients (hpapis),Protein therapeutics,Oncological formulations
Steps before
Formulation,Filling,Capping,Sealing
Steps after
Quality Control,Packing,Labeling,Storage
Input ingredients
sterile products,toxins,solvents,bulk product,vials
Output ingredients
freeze-dried sterile products,freeze-dried toxins,freeze-dried solvents,freeze-dried bulk product,freeze-dried vials
Market info
Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.

Technical Specifications


Loading Surface
1 square meter
Vial Capacity
1600 type 10R vials
Bulk Product Capacity
30 litres
Design for Sterile Products
GMP,ASME BPE
Compliance
CFR21-11,GAMP5
Sublimation Monitoring
Single-use wireless sensors
Silicone Oil Leak Detection
Lyosensing
Induced Nucleation
Lyonuc
CIP/SIP Integrated
Yes
Certification
PED,ASME,GB,CE,UL
Integration Options
Isolators and RABs
Critical Components Inclusion
Vacuum pumps,cooling systems,etc.

Operating Characteristics


Working Mechanism
Freeze drying / Lyophilization
Integrated Steps
CIP/SIP integrated
Batch vs. Continuous
Batch Production
Automation Level
Smart Maintenance Platform
Versatility
Customizable Design Options
Safety
Compliance with GMP,ASME BPE
CIP Principles
CIP/SIP Capable
Sublimation Monitoring
Single-use Wireless Sensors
Data Integrity
CFR21-11,GAMP5 Compliance

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Sterile Product Production
GMP,ASME BPE

Physical Characteristics


Compact footprint
Compact Design
Shelf surface area
Up to 1 square meter
Loading capacity
1600 type 10R vials or 30 litres of bulk product
Ergonomics
Maintained for compact size

Custom Options


Production of Sterile Products
Yes/No