Single-use separator for cell harvesting

Achieve maximum cell harvesting efficiency with single-use technology, streamlining batch processes and significantly reducing downtime by eliminating the need for cleaning and sterilization between cycles. Ideal for scalable production scenarios where speed and cleanliness are critical.

Clarifies and Harvests Cells from Cultures

The GEA kytero® single-use Separator, engineered by GEA, offers a streamlined solution for cell harvesting in the pharmaceutical and biotech sectors. This disk stack separator excels in clarifying mammalian and E. coli cultures without the need for complex cleaning cycles, thanks to its single-use design. This setup not only reduces batch preparation time but also eliminates the dependency on filtration systems by cutting the required filter area significantly. The separator is perfect for producing monoclonal antibodies, vaccine components, and protein therapeutics with high separation efficiency. It integrates seamlessly into any pharma cleanroom environment and fits within plug-and-produce operations. With no need for SIP/CIP processes, it allows rapid batch turnover, enhancing throughput and operational flexibility. Engineered with a contact-free drive system, it ensures low maintenance and high reliability, designed to meet GMP standards and streamline your production line operations.

Benefits

  • Accelerates batch preparation by eliminating SIP/CIP steps, increasing production efficiency.
  • Decreases reliance on large filtration systems, saving space and reducing waste.
  • Enhances operational flexibility with quick changeover capabilities using single-use components.
  • Maintains productivity with tool-free disassembly and assembly for minimal downtime.
  • Integrates seamlessly into cleanroom environments, supporting GMP compliance.

General


Applications
Liquid formulations,Biopharmaceuticals,Mammalian cells,E. coli,Pharmaceuticals
End products
Gene therapy vectors,Mammalian cell cultures,Monoclonal antibodies,Insulin formulations,E. coli expression systems,Protein therapeutics,Recombinant proteins,Vaccine components
Steps before
Cell cultivation,Cell culture preparation,Media preparation
Steps after
Formulation,Filling,Lyophilization,Sterilization
Input ingredients
mammalian cells,E.coli,cell cultures
Output ingredients
harvested cells,clarified solution,biomass-free liquid
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Solids Capture Rate
Up to 99%
Preparation Time
5 minutes
Batch Operation
Yes
Filter Area Reduction
Up to 100% primary,50% secondary
CIP/SIP Requirement
No
Plug,Produce Setup
Yes
User Handling
User-friendly,no tools required

Operating Characteristics


Batch vs. continuous operation
Batch
Changeover time
5 minutes
CIP/SIP
No SIP/CIP
Cleaning method
Manual
Plug,Produce Time
5 minutes
Filter Area Reduction
100% Primary / 50% Secondary

Material Compatibility


Biological compatibility
Suitable for mammalian cells and E.coli
Cleanability
Single-use,no CIP/SIP required
Corrosive resistance (e.g. acids)
Not applicable (Single-use)
Density/particle size
Potentially 99% solids capture rate

Physical Characteristics


Machine footprint
Compact
Discharge method
Single-use bags and hoses
Control panel type
User-friendly

Custom Options


Control panel type
User-friendly interface
Integration possibilities
Plug,produce operation
Compact footprint
Fits into any pharma cleanroom
Single-use components
Bowl cartridge,bags,hoses
Easy changeover
No tools required