High shear mixer for emulsification
Achieve precise emulsification and dispersions with magnetic high shear technology, ensuring optimal particle size distribution and the efficient dissolution of challenging solids in your production line.
Disperses and Emulsifies Aseptic Liquid Formulations
The Metenova HS Magnetic High Shear Mixer is engineered to meet the stringent demands of pharmaceutical and biotech industries, offering a fully aseptic solution for critical emulsions and dispersions. Utilizing Metenova’s patented Zero Gravity technology, this mixer provides an optimized balance between mixing and shearing, ensuring consistent particle size distribution critical for formulations like monoclonal antibodies and intravenous lipid emulsions. The magnetic rotor/stator design minimizes wear, leading to reduced maintenance and reliable uptime. Designed for batch operations, it integrates seamlessly into existing production lines, supporting both liquid and powder processes. The mixer excels in energy efficiency, helping reduce operating costs, while its robust construction ensures compatibility with aggressive chemical environments. Additionally, it complies with GMP standards, featuring CIP/SIP capabilities for effective, contamination-free cleaning. Customization options and engineering support are available to tailor the system to specific process requirements.
Benefits
- Enhances product consistency with precise particle size distribution and solids dissolution.
- Minimizes downtime and lowers maintenance costs through durable magnetic rotor/stator design.
- Ensures product safety with fully aseptic batch processing capabilities.
- Reduces operational costs with energy-efficient mixing processes.
- Complies with GMP standards, supporting regulatory compliance in pharmaceutical and biotech applications.
- Applications
- Liquid formulations, Fine chemicals, Nutraceuticals, Biopharmaceuticals, Emulsions, Dispersions, Pharmaceutical formulations
- End products
- Injectable drug suspensions, Omega-3 liquid supplements, Prebiotic formulations, Intravenous lipid emulsions, Cosmetic cream bases, Monoclonal antibodies, Essential oil emulsions, Polymer dispersions, Vaccine formulations, Antacid suspensions
- Steps before
- Purification, Dispersion, Mixing, Emulsification
- Steps after
- Sterilization, Packing, Particle Downsizing, High-pressure Emulsification
- Input ingredients
- fine emulsions, critical dispersions, difficult to dissolve solids, particle downsizing materials
- Output ingredients
- even particle size distribution, emulsified products, homogenized mixtures
- Market info
- Mete Nova is known for its expertise in manufacturing customized engineered-to-order (ETO) industrial equipment, acclaimed for its precision engineering, reliability, and tailored solutions to meet specific client needs across various industrial sectors.
- Mixing Type
- Magnetic rotor/stator
- Application Type
- Emulsification and dispersions
- Batch Production
- Yes
- Aseptic Design
- Fully aseptic
- Maintenance Requirement
- Minimal
- Technology
- Zero Gravity technology
- Installation and Transport
- Safe, with magnetic cushioning
- Working mechanism
- Magnetic rotor/stator
- Integrated steps
- Emulsification, particle downsizing
- CIP/SIP
- Aseptic magnetic coupling
- Batch production
- Yes
- Shearing balance
- Optimized between mixing and shearing
- Up-time optimization
- Yes, minimal maintenance and downtime
- Aseptic design
- Zero Gravity technology ensures aseptic design
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Shear sensitivity
- Low/High
- Mixing type
- Emulsification / General Mixing
- Batch size
- Variable
- Viscosity range
- Low to high viscosity
- Bioreactor compatibility
- Yes/No
- Emulsions
- Critical fine
- Dispersions
- Yes/No
- Powder Mixing
- Yes/No
- Container type
- Rigid containers
- Chemical applications
- Yes/No
- Mobile vessel compatibility
- Yes/No
- Discharge method
- Magnetic rotor/stator
- Compact footprint
- Yes
- Control panel type
- Intuitive
- Machine design
- Aseptic, Zero Gravity Technology
- Control Panel Type
- Touchscreen / Button / HMI
- Integration Possibilities
- PLC / SCADA / Remote Monitoring
- Discharge Method
- Bottom / Side / Custom options
- Compact Footprint
- Available upon request