Stainless steel crystallization reactor 100l

Optimize your crystallization and formulation processes with precision-controlled temperature and efficient phase separation, ensuring high-quality liquid formulations and consistent end-product performance in pharmaceutical and biopharmaceutical applications.

Facilitates Crystallization, Mixing, and Filtration Processes

The Crystallization Package – 100L 316L SST Dual-Jacketed Reactor with Pump from Ai is designed to elevate your production capabilities in biopharmaceuticals, fine chemicals, and nutraceuticals. This reactor’s dual-jacketed design enables precise temperature control, optimal for crystallization and liquid formulation processes. Its core comprises pharmaceutical-grade 316L stainless steel, ensuring corrosion resistance and compliance with stringent industry standards. The electro-polished interior enhances surface smoothness, reducing contamination risks and facilitating easier cleaning. Equipped with a shell and tube heat exchanger, it excels in condensing efficiency, crucial for maintaining product integrity during vaccine and API production. Automate your processes seamlessly with its integrated motor controller, adaptable to varying stirring needs with multiple impeller types. Whether you’re handling batch operations or integrating into a larger system, the reactor offers significant energy savings and solvent efficiency, backed by ETL certification for UL and CSA standards. Tailor the equipment to your needs with customizable lids and numerous connection options, supported by comprehensive engineering assistance for optimal setup.

Benefits

  • Achieves precise temperature control for enhanced product quality in crystallization and formulation processes.
  • Minimizes downtime with an integrated motor controller and flexible impeller options for varied applications.
  • Ensures compliance with stringent industry standards through GMP-compliant 316L stainless steel construction.
  • Extends equipment lifespan by reducing wear and friction with an electro-polished chamber.
  • Increases operational efficiency, saving on energy and solvent costs through optimized heat exchange and condensation.

General


Applications
Liquid formulations,Fine chemicals,Nutraceuticals,Biopharmaceuticals,Pharmaceuticals
End products
Active pharmaceutical ingredients,Vaccine production,Herbal extracts,Liquid oral solutions,Dietary supplements
Steps before
Heating,Purification
Steps after
Condensation,Vacuum Filtration
Input ingredients
Acetone,Ethanol,Heptane,Hexane,Isopropyl Alcohol,Methanol,Pentane
Output ingredients
Crystals,Distillate,Condensate,Filtered solution
Market info
Across International is known for manufacturing high-quality thermal management equipment, such as vacuum ovens, furnaces, and laboratory equipment, with a strong reputation for reliability and innovation in industries like materials research, cannabis processing, and laboratory testing.

Technical Specifications


Volume
100L
Material
316L grade stainless steel
Interior finish
ElectroPolished
Temperature range
-55°C to +250°C
Ultimate vacuum level
1 Torr
Agitator Structure
Propeller,3-blade,dual-layer
Number of tubes in heat exchanger
70
Condensing area
0.89 m²
Sealing gasket
Food grade Viton
Main Mounting Frame
Heavy duty 2 x 2" 304 grade stainless steel
Drain port ground clearance
19.5 inches
Drain valve
14 inches
Rotation (Electric stirring motor)
450 rpm max. (±8%)
Starting torque
3.0 N.m
Rated torque
1.54 N.m
Bellow condenser connection
Flexible
Compliance
ETL tested to UL and CSA standards

Operating Characteristics


Batch vs. continuous operation
Batch
Automation level
Manual / PLC
Cleaning method
Manual / CIP
Energy efficiency
Not specified
CIP/SIP
CIP 121°C / SIP 135°C

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Pharmaceutical Grade
Corrosive resistance (e.g. acids)
Yes
Cleanability
Easy Clean
Density/particle size
N/A


ETL testing
UL and CSA standards
C1D1 Peer Review
PSI approval for specific chemicals

Physical Characteristics


Machine footprint
38 x 32 x 82" (WxDxH)
Tank shape
Dual jacketed
Tank size
100L
Feed/Discharge method
6" Triclamp Drain Port
Frame material
304 grade stainless steel
Caster type
Swivel

Custom Options


Reactor motor type
Electric or Pneumatic
Cold trap
Ai UL/CSA 220V T40x -40°C
Reactor vessel type
Dual jacketed,with or without filter assembly
Vacuum regulator,gauge
DigiVac Vapor Pressure Controller
Chiller for top condenser
Ai C30 220V -30°C/-22°F 30L/min 40L vol chiller
Stirrer/Impeller Type
Standard Stirrer Type,Type A-G