Customized Hvac system for pharmaceutical clean rooms

Achieve seamless sterilization and contamination control in clean rooms with an integrated HVAC system designed to maintain environmental standards and enhance operational efficiency through advanced monitoring and automation technologies.

Sterilizes and Purifies Clean Room Environments

The STERIS VHP M1000-T4 and STERIS VHP DC-A are specialized solutions for maintaining sterile environments in biopharmaceutical and pharmaceutical production facilities. The M1000-T4 VHP generator integrates seamlessly with HVAC systems for thorough decontamination, using a 35% H2O2 solution that vaporizes and disperses evenly through the airflow. This system offers efficiency in reducing biological load while providing electronic records compliant with CFR Title 21 Part 11 for validation.

The DC-A VHP system is a standalone atmospheric pressure purification room designed for material transfer between aseptic zones, featuring a unique particle monitoring process and fast cycle times to enhance operator safety and production efficiency. Both systems are constructed with high-grade stainless steel for durability and compliance with ISO 14644 and PDA TR13 standards, ensuring compatibility across global regulatory frameworks.

Ideal for producing vaccines, insulin, and monoclonal antibodies, these systems accommodate a variety of end-products including pre-filled syringes and sterile intravenous solutions. The energy-efficient design promotes sustainability while the intuitive control systems facilitate integration into existing production workflows, offering comprehensive solutions for contamination control and operational excellence.

Benefits

  • Ensures aseptic conditions with reliable sterilization processes, enhancing product safety and quality.
  • Integrates with existing HVAC systems for comprehensive decontamination, minimizing installation costs.
  • Reduces biological load quickly with fast cycle times, boosting productivity and efficiency.
  • Provides verifiable electronic records, supporting regulatory compliance with ease.
  • Constructed with durable stainless steel, ensuring long-term operational reliability in demanding environments.

General


Applications
Medical equipment,Aseptic pharmaceutical production,Laboratory equipment,Biopharmaceuticals,Pharmaceutical products,Biological products
End products
Rubber stoppers,Biopharmaceutical cultures,Vaccines,Insulin,Monoclonal antibodies,Sterile intravenous solutions,Glass ampoules,Lab animal supplies,Laboratory glassware,Pre-filled syringes,Aseptic filling containers,Penicillin bottles
Steps before
Material Transfer,Chemical Preparation,Biological Product Handling
Steps after
Biological Decontamination,Material Transfer,Quality Assurance,Environmental Monitoring
Input ingredients
35% H2O2 solution,pre-disinfected heat sensitive material bags,penicillin bottles,glass bottles,rubber stoppers,precision tools,instruments,computers
Output ingredients
sterilized air,sterilized surfaces,verifiably purified materials,reduced hydrogen peroxide concentration
Market info
Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.

Technical Specifications


Air velocity range
40-140 scfm
Filling rate
4-96 g per minute
Operating voltage
230V,50/60Hz,single phase
Cabinet material
Stainless steel
Cycle time for full load
45 minutes
Dimensions
1130 mm x 1803 mm x 406 mm
Weight
600 lbs. (272 kg)
Printer type
Stylus printer
Cycle temperature
Room temperature
Hydrogen peroxide concentration
35% H₂O₂ solution

Operating Characteristics


Airflow organization
Uniform distribution
Automation level
Integrated BMS/EMS control
Energy efficiency
Energy saving control
Space sterilization system
VHP integration
Monitoring capabilities
Dust particle and bacteria monitoring
Compliance,Validation
ISPE documentation,electronic records

Material Compatibility


Corrosive resistance (e.g. acids)
VHP (Vaporized Hydrogen Peroxide) compatibility
Cleanability
Highly cleanable surfaces
Biological compatibility
Non-reactive with biological materials
Material construction
Stainless steel (AISI 316L)
Non-corrosive material
No corrosion from sterilization agents
Density/particle size
Compatible with particulate monitoring systems

Product type Characteristics


Decontamination System Type
VHP Generator

Physical Characteristics


Cabinet material
Stainless Steel
Dimensions
44½" x 71" x 16" (1130 mm x 1803 mm x 406 mm)
Weight
600 lbs. (272 kg)
Drawer/door type
Stainless Steel Door
Footprint
Compact

Custom Options


Control system integration
BMS / EMS
Sterilization system integration
VHP space sterilization
HVAC Customization
For various engineering applications
Document customization
ISPE commissioning,validation documents