Automatic loading and unloading system for pharma freeze dryers
In pharmaceutical production, ensuring maximum sterility and efficiency during the lyophilization process is paramount. Manual handling increases the risk of contamination and slows down production times, posing significant challenges for maintaining stringent hygiene standards and process efficiency.

Enhance efficiency with automated loading and unloading
The ALUS® Automatic Loading and Unloading System by GEA is designed to streamline the lyophilization process, minimizing human intervention and contamination risk. This system supports loading speeds of up to 500 vials per minute and unloading speeds of up to 700 vials per minute. Its flexible design accommodates various freeze dryer layouts and product requirements. The ALUS® employs state-of-the-art monitoring systems to provide real-time data, ensuring optimal performance and reduced operational costs. Compatible with different containment systems such as Isolators and RABS, it integrates seamlessly with freeze dryers. The system also offers ATEX-compliant versions for handling potent and solvent-based products. With more than 220 installations worldwide and seven patents, GEA’s ALUS® system represents a reliable, innovative solution in pharmaceutical freeze-drying technology.
Benefits
- Reduces contamination risk by minimizing human intervention
- Increases throughput with high-speed loading and unloading
- Flexible design for various containment and layout options
- Real-time monitoring for optimal performance
- ATEX-compliant versions available for potent and solvent-based products