Ultrafiltration and depth filtration system for biopharmaceuticals

Achieve precise separation and purification of biopharmaceutical liquids with advanced ultrafiltration and depth filtration technologies, ensuring high purity levels and effective virus removal for sensitive product formulations.

Filters and Removes Impurities in Biopharmaceuticals

The Ultrafiltration, Depth Filtration, and Poison-removal Filtration Facility by AUSTAR offers tailored engineering solutions for biopharmaceutical companies. Designed for intricate purification processes, it efficiently addresses ultrafiltration, depth filtration, and virus removal challenges. Operating with PLC+PC automation, this system ensures precise control and monitoring, optimizing liquid bioproduct production such as monoclonal antibodies and vaccines. Compatible with Pall and Millipore membrane cassettes, the facility operates under ASME-BPE specifications to minimize drug solution residuals. Its 3D modular design enhances user-operability aligned with ergonomic standards. This facility supports seamless integration into existing production lines with customizable configurations and complies with industry standards for pharmaceutical and biotech environments.

Benefits

  • Enhances production efficiency with automated PLC+PC control, reducing manual intervention.
  • Ensures high product purity through precise ultrafiltration and virus removal processes.
  • Customizable design allows seamless integration into existing production lines and specific client needs.
  • Complies with ASME-BPE standards, minimizing contamination risks and ensuring consistency.
  • Ergonomically designed for user-friendly operation, optimizing workflow efficiency.

General


Applications
Biopharmaceuticals,Biological fermentation products,Pharmaceutical formulations
End products
Hormone therapies,Vaccines,Erythropoietin,Insulin,Monoclonal antibodies,Fermentation-derived antibiotics,Protein therapeutics
Steps before
Biological Fermentation,Bioreactor Operation,In-line Conditioning
Steps after
Sterilization,Packaging
Input ingredients
biopharmaceutical solutions,drug solutions,membrane technology
Output ingredients
ultrafiltration,depth filtration,virus removal
Market info
Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.

Technical Specifications


Automation
PLC + PC controlled
Compliance Standard
ASME-BPE specification
Filtration type
Ultrafiltration / Depth / Virus removal
Compatibility
Compatible with Pall and Millipore membrane cassette
Design
3D modular design
Operation
Automatic control of liquid supply flow
Recording
Automatic recording of process parameter curves

Operating Characteristics


Automation level
PLC + PC controlled
Batch vs. continuous operation
Batch
CIP/SIP
CIP compatible
Cleaning method
Automatic
Pressure monitoring
Pre and post membrane
Customization
Custom design according to client requirements

Material Compatibility


Biological compatibility
Pall/Millipore compatibility
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Customizable
Tank shape and size
Customizable
Feed/Discharge method
Customizable
Design standard
ASME-BPE
Modular design
3D Modular

Custom Options


Control system type
PLC+PC
Compatibility
Pall and Millipore membrane cassette
Design customization
ASME-BPE specification
Design approach
3D modular design