Aseptic barrier isolators for pharmaceutical applications

Enhance sterility and operator safety during aseptic processing with barrier isolators, minimizing contamination risks in high-speed pharmaceutical and biotech manufacturing environments.

Ensures Sterile Environment for Drug Production

The Aseptic Barrier Isolators from Telstar are designed to meet the stringent demands of pharmaceutical and biotech production. These isolators are crucial for maintaining sterility in processes involving vaccines, oncology drugs, and protein-based biologics. The system incorporates advanced filtration and environmental monitoring to ensure compliance with ISO and GMP guidelines. Constructed from 316 stainless steel and toughened safety glass, these isolators offer robust protection against contamination while facilitating aseptic transferring and bio-decontamination. Capable of integrating with OEM and third-party equipment, the isolators support seamless production line automation and high-speed operations. With validated Log 6 bio-decontamination and options for customizing airflow systems, Telstar provides tailored solutions that enhance product and operator safety, reduce downtime, and ensure regulatory compliance.

Benefits

  • Enhances sterility assurance by minimizing human intervention.
  • Increases production efficiency with seamless integration into existing systems.
  • Ensures regulatory compliance, meeting stringent ISO and GMP standards.
  • Offers robust contamination control with advanced filtration and bio-decontamination.
  • Customizable design to suit diverse operational requirements and product types.

General


Applications
Liquid formulations,Fine chemicals,Pharmaceutical tablets,Pharmaceutical powder,Biopharmaceuticals,Enzymes
End products
Ibuprofen tablets,Antibiotic capsules,Hormonal drug solutions,Vaccines,Insulin formulations,Oncology drugs,Paracetamol tablets,Monoclonal antibodies,Antiviral syrup,Protein-based biologics
Steps before
Preparation,Cleaning,Component Transfer
Steps after
Sterilization,Environmental Monitoring,Bio-decontamination
Input ingredients
powders,components,liquids
Output ingredients
aseptic products,filled containers
Market info
Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.

Technical Specifications


Material Construction
316 Stainless steel
Glass Type
Toughened safety glass
Airflow Type
Grade A unidirectional airflow (ISO 4.8)
Bio-decontamination Level
Validated Log 6
Location of Construction
UK based construction,assembly,and manufacture
Environmental Condition Control
Temperature and humidity conditioning
Environmental Monitoring
Viable / non-viable particles
Aseptic Transfer Capability
Powders,components,and liquids

Operating Characteristics


Airflow Quality
Grade A unidirectional airflow (ISO 4.8)
Bio-decontamination Level
Validated Log 6
Automation Level
Integration with OEM / third-party equipment
Environmental Monitoring
Viable / Non-viable particles
Material Transfer Methods
Aseptic transfer for powders,components,and liquids
Compliance Level
ISO and GMP Guidelines
Construction Material
316 Stainless Steel and Toughened Safety Glass
Environmental Conditioning
Temperature and Humidity
Cleaning/Compliance Level
Suitable for Grade D cleanroom background and above

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


ISO standards
ISO 4.8

Physical Characteristics


Discharge method
Aseptic transfer
Construction material
316 Stainless steel and toughened safety glass
Environmental conditioning
Temperature and humidity control

Custom Options


Material construction
316 Stainless steel,Toughened safety glass
Design
Client specific,Stand-alone or integrated