Combined Avi and Cci tester for vials
Ensure comprehensive quality control of parenteral products with an integrated solution combining advanced Automated Visual Inspection (AVI) and Container Closure Integrity (CCI) testing, providing non-destructive assurance of your product’s safety and compliance at high production speeds.
Inspects and Tests Parenteral Packaging Integrity
The Combined AVI and CCI Tester from WILCO AG is an advanced inspection solution tailored for pharmaceutical and biotech applications. Utilizing non-destructive testing methods such as Automated Visual Inspection (AVI) and Container Closure Integrity (CCI) testing, it ensures the quality and safety of parenteral packaging, including vials and ampoules. The VARIO MTX and DUO MTX platforms accommodate multiple products and packaging types, handling up to 600 units per minute with seamless integration into high-speed production lines. This system operates using a variety of inspection technologies like vacuum decay, headspace analysis, and near-infrared spectroscopy, allowing it to address challenges in inspecting liquid and lyophilized products. The equipment conforms to GMP guidelines and supports 21 CFR part 11 data handling requirements. With features like tool-less format changeovers and optional modules for enhanced functionality, WILCO ensures compliance and efficiency in a compact footprint, providing reliable product handling and streamlined quality control processes.
Benefits
- Ensures product quality and safety through non-destructive testing methods.
- Increases operational efficiency by handling up to 600 units per minute.
- Streamlines production with customizable inspection modules for diverse packaging types.
- Enhances compliance with GMP guidelines and 21 CFR part 11 data management.
- Simplifies maintenance and reduces downtime with tool-less format changeovers.
- Applications
- Liquid formulations,Lyophilized products,Solid pharmaceuticals,Vials,Parenterals,Biopharmaceuticals,Ampoules,Pharmaceuticals
- End products
- Lyophilized protein therapeutics,Insulin vials,Vaccines,Oral solid dosage pain relievers,Vials of blood plasma-derived products,Freeze-dried antibiotic vials,Injectable biologics,Liquid vitamin supplements,Pre-filled syringes with saline solution,Injectable oncology drugs,Ampoules of sedatives
- Steps before
- Container Filling,Product Mixing,Vial Sealing,Packaging Preparation
- Steps after
- Labelling,Packaging,Distribution,Storage
- Input ingredients
- pharmaceutical packages,vials,ampoules,glass containers,plastic containers,liquid products,lyophilized products,solid products
- Output ingredients
- high-quality inspected pharmaceutical packages,containers inspected for leaks,containers inspected for headspace,containers with verified closure integrity,products analyzed for residual moisture and lyo defects
- Market info
- Speed
- Up to 600 products/minute
- Container Size
- 2ml up to 100 ml
- Product Type Compatibility
- Liquid,lyophilized,solid
- Automation
- Fully automated
- Inspection Methods
- LFC method®,Vacuum and Pressure Decay,Headspace Analysis (HSA),NIRS,Automated Visual Inspection (AVI)
- Automation level
- PLC / SCADA
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Simple format changeover
- CIP/SIP
- Not specified
- Energy efficiency
- Not specified
- Process type
- Multi-inspection platform
- Product handling
- Smooth container handling
- Footprint
- Compact
- Test methods integrated
- LFC method®,Vacuum and Pressure Decay,HSA,NIRS,AVI
- Non-destructive testing
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container size
- 2 ml up to 100 ml
- Container type
- Glass and plastic containers
- Product type
- Liquid,lyophilized,and solid products
- Inspection type
- Fully automated,non-destructive
- Packaging type
- Vials and ampoules
- Compact footprint
- Yes
- Control panel type
- PLC
- Control panel type
- HMI with touch screen
- Integration possibilities
- Modular inspection platforms
- Footprint
- Compact design for space saving
- Flexible configuration
- Customizable for multiple packaging and product types
- Format changeover
- Toolless and simple