Pharmaceutical freeze dryer for large-scale production

Streamline your freeze-drying process with precision-engineered lyophilization technology that ensures maximum product stability and quality retention, ideal for producing delicate formulations like vaccines and enzymes.

Performs Efficient Freeze Drying and Lyophilization

The SMART LYO® Pharma Freeze Dryer from GEA utilizes proven, standardized modules to deliver precise and efficient lyophilization for pharmaceuticals and biopharmaceuticals. This equipment excels in maintaining the integrity of sensitive products such as vaccines, antibiotics, and monoclonal antibodies through its advanced vacuum drying and refrigeration processes. With shelf sizes ranging from 6.7 to 41.2 m² and a condenser capacity of up to 800 kg, it’s designed to accommodate diverse production needs. The system operates automatically in batch mode and integrates seamlessly into processing and final conditioning departments, reducing costs while meeting strict regulatory standards like cGMP and FDA. Its single-floor plant frame allows for rapid commissioning, and it’s compatible with the ALUS® system for automatic loading and unloading. The remote refrigeration unit installation adapts to various facility layouts, ensuring flexibility. Backed by the GEA Global Service Network, it offers quick access to spare parts and comprehensive maintenance, minimizing downtime and optimizing production efficiency.

Benefits

  • Accelerates time-to-market with reduced delivery and validation times.
  • Ensures consistent product quality for sensitive pharmaceuticals like vaccines and hormones.
  • Minimizes installation complexity with a single-floor plant frame setup.
  • Enhances operational flexibility through remote refrigeration unit placement.
  • Complies with stringent regulatory standards, ensuring industry compliance.

General


Applications
Vitamins,Liquid formulations,Fine chemicals,Nutraceuticals,Pharmaceutical powder,Biopharmaceuticals,Pharmaceuticals
End products
Protein powders,Vaccines,Vitamin c,Insulin,Monoclonal antibodies,Antibiotics,Probiotic capsules,Enzyme solutions,Omega-3 supplements,Hormones
Steps before
Formulation,Filling in Vials,Pre-Cooling
Steps after
Sterilization,Packaging,Inspection,Labeling
Input ingredients
pharmaceutical solutions,vials,bulk materials,formulations
Output ingredients
lyophilized pharmaceutical products,freeze-dried vials,stabilized formulations
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Condenser capacity
100–800 kg/24h
Shelf area
6.7–41.2 m²
Shelf temperature
-55 to +70°C
Condenser temperature
-75°C
Shelf size
914 x 1219 mm to 1524 x 1803 mm
Unit dimensions
Length
No. of vials (Ø 16mm)
29,496–182,865
No. of vials (Ø 22mm)
15,498–96,585
No. of vials (Ø 30mm)
8,142–51,750
No. of shelves
6 to 15
Clearance
120 mm
Weight
7.5 to 19 t
Frame mounting
Single-floor plant frame

Operating Characteristics


Batch vs. continuous operation
Batch
CIP/SIP
CIP / SIP compatible
Automation level
PLC-compatible
Energy efficiency
Specific to freeze drying processes
Frame mounting
Single-floor plant frame
Installation adaptability
Remote refrigeration unit installation
Loading/Unloading system compatibility
ALUS® Automatic System

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine Footprint
Length
Condenser Capacity
100-800 kg/24h
Shelf Area
6.7-41.2 m²
Refrigeration Unit Installation
Can be installed remotely from the plant frame,on a different floor
Shelf Size
914 x 1219 mm to 1524 x 1803 mm
Shelf Temperature Range
-55°C to +70°C
Number of Shelves
6 + 1 to 15 + 1
Condenser Temperature
-75°C
Single-Floor Plant Frame
Yes,for fast,simple commissioning

Custom Options


Single-floor plant frame
Yes
Frame mounting installation
Facilitated installation