Freeze dryer loading and unloading systems for pharmaceutical processes

Optimize aseptic pharmaceutical processes with high-speed and semi-automatic freeze dryer loading systems that streamline vial handling, ensuring sterility and reducing human intervention for enhanced safety and productivity.

Loads and Unloads Vials for Lyophilization

The Hull RxR-36 and SALS-30 from Scientific Products are specialized systems for seamlessly loading and unloading vials in lyophilization processes. These systems excel in aseptic environments by leveraging automated conveyors and advanced sterile containment features to minimize human interaction, significantly enhancing product and operator safety. Designed for pharmaceutical and biopharmaceutical applications, they handle a range of end-products including vaccines, hormonal therapies, and protein-based biologics.

The RxR-36 model is tailored for high-speed operations, capable of processing up to 400 vials per minute, making it ideal for full line vial applications. In contrast, the SALS-30 offers a semi-automatic solution suitable for smaller batches with speeds of up to 70 vials per minute, optimizing workflow for narrower spaces.

Both models are constructed from AISI-304 stainless steel, ensuring durability and compliance with GMP standards. The systems provide easy decontamination through their design, which fully exposes surfaces during cleaning, guaranteeing effective sanitation. Integration with the Hull LyoConstellation range enables seamless transitions from development to production, fostering efficient product commercialization.

Engineered for customization, the Hull systems allow adaptation to specific project requirements, ensuring the equipment fits precisely into existing lines while supporting the regulatory needs of pharmaceutical manufacturers.

Benefits

  • Enhances sterility and containment, protecting both product integrity and operator safety.
  • Boosts operational efficiency by reducing manual handling, leading to quicker processing times.
  • Maximizes throughput with high-speed capabilities handling up to 400 vials per minute.
  • Ensures compliance with the latest cGMP standards, supporting regulatory adherence.
  • Offers easy and effective decontamination, minimizing downtime during cleaning processes.

General


Applications
Lyophilization,Vials,Biopharmaceuticals,Aseptic pharmaceutical processes,Pharmaceuticals
End products
Vaccines,Hormonal therapies,Monoclonal antibodies,Injectable antibiotics,Chemotherapy drugs,Nasal spray medications,Freeze-dried plasma,Human serum albumin,Diagnostic reagents,Protein-based biologics
Steps before
Vial Filling,Aseptic Preparation,Vial Sorting
Steps after
Sterilization,Packing,Quality Control
Input ingredients
vials,pharmaceutical products,aseptic materials
Output ingredients
lyophilized vials,processed pharmaceutical products,sterilized vials
Market info

Technical Specifications


Automation
Semi-Automatic / Row-by-Row
Loading speed
Up to 400 vials per minute
Loading speed
Up to 70 vials per minute
Vial diameter
16-58 mm
Vial diameter
16-52 mm
Material
304 Stainless Steel
Material
AISI-304 Stainless Steel,Delrin
Utility requirement
208-volt,three phase,60 Hz,30 amps ± 10%

Operating Characteristics


Working mechanism
Row-by-Row / Semi-Automatic
Automation level
Semi-Automatic / Fully Automatic
Integration capability
Compatible with Hull LyoConstellation range
Decontamination process
Surface exposed for cleaning
Batch vs. continuous operation
Batch
Loading speed
Up to 400 vials/min (RxR-36) / Up to 70 vials/min (SALS-30)
Operator intervention
Reduced / minimal through glove ports
Containment and sterility
Ensured through design and operation

Material Compatibility


Corrosive resistance
Stainless steel 304


CGMP standards
Compliant

Physical Characteristics


Machine footprint
Narrow profile for small to medium batch vial handling
Machine frame
304 stainless steel
Lower frame
AISI-304 stainless steel,Delrin
Isolator,deck plate
AISI-304 stainless steel,Delrin
Vial diameter
16-58 mm (2-100mL vials)
Control panel type
Integrated control system
Discharge method
Conveyor system

Custom Options


Integration with Freeze Dryers
Hull LyoConstellation range
Decontamination Process Configuration
Complete surface exposure
Loading System Configuration
RxR-36 Row-by-Row / SALS-30 Semi-Automatic
Vial Handling Capacity
16-58 mm (RxR-36) / 16-52 mm (SALS-30)
Loading Speed
Up to 400 vials/min (RxR-36) / Up to 70 vials/min (SALS-30)
Material Configuration
AISI-304 stainless steel,Delrin
Utility Requirement
208-volt,three phase,60 Hz,30 amps ± 10%