General purpose freeze dryer for small commercial batches

Maximize your production line’s flexibility with this versatile freeze dryer, designed to effectively dry diverse products, from pharmaceuticals to ready-to-eat meals, without compromising on quality.

Sublimates and Dries Moisture from Diverse Products

The FD100GPC from Cuddon Freeze Dry is a compact commercial freeze dryer designed for precise moisture removal in biological, pharmaceutical, nutritional, and food products. Utilizing a robust freezing and sublimation process, the FD100GPC effectively stabilizes sensitive substances such as vaccines and enzymes, and is ideal for producing dietary supplements, protein powders, and freeze-dried foods. With a 9.1m² shelf area and 100kg ice capacity, it efficiently processes small commercial batches and R&D trials. The equipment operates with a peak power requirement of 7.5kW and features energy-efficient components, consuming an estimated 1.5kWh per kilogram of product. The FD100GPC supports easy relocation and integration into your production line as a plug-and-play solution. Constructed from food-grade anodized aluminum, it offers durability and corrosion resistance. Designed to accommodate stringent industry standards, it’s ideal for pharmaceutical manufacturers, biological research facilities, and food processing companies aiming for high-quality, dried end-products.

Benefits

  • Enhances product stability and shelf life with precise moisture control.
  • Optimizes resource use with energy-efficient operation, reducing costs.
  • Facilitates small batch and R&D applications with flexible processing capabilities.
  • Integrates seamlessly into existing lines with easy plug-and-play setup.
  • Ensures product safety with food-grade construction and corrosion resistance.

General


Applications
General food products,Pharmaceutical products,Biological products,Nutritional products
End products
Protein powders,Vaccines,Pet food,Antibodies,Enzymes,Herbal extracts,Ready-to-eat meals,Dried fruits,Instant coffee,Dietary supplements
Steps before
Purification,Concentration,Pre-freezing
Steps after
Post-drying Analysis,Sterilization,Packing,Quality Control
Input ingredients
biological products,pharmaceutical products,nutritional products,general food products,100 kg wet product,80% moisture content
Output ingredients
dry biological products,dry pharmaceutical products,dry nutritional products,dry general food products,20 kg dry product
Market info
Cuddon Freeze Dry is known for manufacturing high-quality freeze-drying equipment. The company specializes in engineered-to-order solutions, offering expertise in designing and building customized systems for diverse industrial applications.

Technical Specifications


Ice condenser capacity
100kg
Ice condenser temperature
-40°C
Shelf temperature range
-35°C to 70°C
Shelf spacing
35mm
Number of product trays
18 per cycle
Heating / cooling medium
Temper 55
Peak power requirement
7.5kW,50 or 60 Hz
Energy consumption
1.5kWh/kg
Operational power consumption (Dry)
5.4 kW
Overall footprint
3.44m (L) x 1.40m (W) x 1.94m (H)
Weight
2,500 kg
Product trays size
1025mm x 495mm x 20mm
Average yield of dry product per cycle
20 kg based on 100 kg wet product @ 80% moisture

Operating Characteristics


Automation level
Plug and play
Batch vs. continuous operation
Batch
Energy efficiency
1.5 kWh/kg moisture
Relocatability
Easily relocatable

Material Compatibility


Biological compatibility
Pharmaceutical,Nutritional,Biological products
Cleanability
Food grade anodised aluminium

Physical Characteristics


Machine Footprint
3.44m (L) x 1.40m (W) x 1.94m (H)
Shelf Size
9.1m² on 9 shelves
Shelf Spacing
35mm
Number of Product Trays
18 per cycle
Product Tray Size
1025mm x 495mm x 20mm
Overall Weight
2,500 kg
Number of Doors on Product Chamber
1

Custom Options


Control panel type
PLC/Touchscreen
Integration possibilities
SCADA/IoT integration
Shelf Temperature Range
-35°C to 70°C
Relocatability
Plug and play,easily relocatable
Construction Material
Food grade anodised aluminium trays
Heating/Cooling Medium
Temper 55
Number of Product Trays
18 per cycle (2 sets supplied)