Synthesis and dispensing hot cell for radiopharmaceuticals

Ensure precise synthesis and dispensing of radiopharmaceuticals with equipment designed to maintain sterile conditions while facilitating dose calibration and waste management, directly addressing your operational challenges in nuclear medicine and advanced pharmaceutical production.

Synthesizes and Dispenses Radiopharmaceutical Doses

The BBST COMBO Series by Comecer seamlessly integrates synthesis and dispensing in a single shielded hot cell, designed to streamline the preparation of radiopharmaceuticals under sterile, cGMP-compliant conditions. Specially engineered for radiopharmaceutical manufacturers and nuclear medicine facilities, this equipment combines synthesis modules and fractionation systems, facilitating efficient production of doses such as Fludeoxyglucose (18F-FDG) and Lutetium-177 therapies.

The BBST COMBO Series operates using a multi-chamber design, featuring a main shielded dispensing area with air-tight and laminar flow systems for critical class “A LAF” environments, and additional class “B” zones for synthesis and material transfer. This ensures high containment and purity levels crucial for nuclear medicine applications.

With automation options, the hot cell supports both batch and continuous operations, maintaining precise pressure adjustments and airtight connections for processing radioactive fluids. Made from AISI 316L stainless steel, it offers high corrosion resistance, vital for handling aggressive chemicals. The integrated dose calibrator, available in 2 Ci or 20 Ci versions, provides accurate dose measurements, crucial for regulatory compliance.

Compliance with cGMP standards is built-in, with features like VPHP connections and semi-automatic bubble point testing. This focus on safety and efficiency is further enhanced with the optional integration of the Illuminate™ Manufacturing Intelligence platform, offering real-time data analytics for optimizing production throughput, quality, and sustainability.

For ease of maintenance, the BBST COMBO Series includes a waste collection system, both solid and liquid, and supports CIP capabilities, reducing downtime and ensuring contamination-free operations. Comecer also provides customization options to adapt the system to specific operational needs, supported by comprehensive engineering support.

Benefits

  • Ensures compliance with cGMP standards for safe, sterile pharmaceutical production.
  • Minimizes radiation exposure risk with integrated shielded modules.
  • Reduces operational costs through automated processes and real-time data analytics.
  • Facilitates seamless integration into existing production lines with customizable configurations.
  • Enhances product safety and quality with precise dose calibration and airtight fluid handling.

General


Applications
Aseptic pharmaceutical products,Radiopharmaceuticals,Hospital pharmacy compounding,Cell and gene therapy,Nuclear medicine
End products
Fludeoxyglucose (18f-fdg),Aseptically prepared injectable vials,Technetium-99m radiotracers,Lutetium-177 therapies,Iodine-123 radiopharmaceuticals,Dose-specific hospital compounding solutions,Immunotherapy infusion bags,Car t-cell therapy doses
Steps before
Synthesis module preparation,Material transfer,Quality control setup
Steps after
Sterilization,Packaging,Dose calibration
Input ingredients
radioactive fluids,vials,syringes
Output ingredients
radio medicines,dose calibrator readings,liquid waste,solid waste
Market info
Comecer is known for manufacturing advanced containment and isolation systems, particularly in the pharmaceutical and nuclear medicine sectors, with expertise in custom-engineered equipment, ensuring high safety and compliance standards.

Technical Specifications


Automation
Touch screen for hot cell and dispensing system
Capacity
2 Ci or 20 Ci (dose calibrator versions)
Fluid supply lines
AISI 316L stainless steel with ball shut-off valves
Class of chamber
Main shielded chamber (Class A LAF),pre-chamber and synthesis area (Class B)
Pressure adjustment
Automatic by modulating valves
Tele-pliers sensitivity
High sensitivity with ball bearings
Synthesis area features
Shielded chamber with an upper technical compartment
Air tight system
Combined with laminar flow
Pouch connections
VPHP connections with hot cell and pre-chambers
Waste collection system
Liquid and solid waste collection
Illumination platform
Illuminate™ MI
Dispensing chamber
Equipped with a material transfer tray
Drawing System
On request,pass through calibrator integrated
Test connections
DOP test connections (filter leakage test)
Product extraction
Semi-automatic bubble point test touch screen controlled
Vial extraction
Vials/syringes drawing system in Class B

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Corrosive resistance (e.g. acids)
AISI 316L stainless steel

Product type Characteristics


Radioactive fluid handling
Airtight connections

Physical Characteristics


Machine footprint
Modular Design
Main shielded chamber
Class “A LAF”
Pre-chamber
Class B with glove ports
Shielded synthesis area
Class B
Waste collection system
Liquid and solid waste area (Class B)
Vial extraction system
Integrated pass through calibrator
Fluid supply lines
AISI 316L stainless steel
Control panel type
Touch screen console

Custom Options


Control panel type
Touch screen
Integration with IIoT
Illuminate™ MI platform
Automatic module housing
Yes
Vial extraction system
Customizable