High power mixing solution for powder applications

Achieve rapid, uniform mixing of challenging powders and non-shear sensitive solutions, enhancing batch consistency and reducing processing times with this high-power mixing solution.

Mixes, Blends, and Homogenizes Powders and Solutions

The High Power Magnetic Mixer from Metenova is engineered to handle the rigorous demands of mixing powders and buffer solutions in biopharmaceutical and chemical production. This precision mixer excels in breaking down lump-forming powders and achieving rapid, uniform distribution in batch processes. Its robust construction incorporates Metenova’s Zero Gravity technology, ensuring a high level of aseptic operation and minimal maintenance requirements. Designed for non-shear sensitive products, the mixer supports applications in the creation of monoclonal antibodies, vaccines, APIs, and chemical intermediates.

Capable of integrating seamlessly into both pre-processing and processing lines, it offers significant flexibility with various vessel sizes and batch operations. The mixer head, crafted from durable, aseptic materials, enables high-speed operations, reducing energy consumption by utilizing a powerful motor. Available with stainless steel options, it guarantees chemical compatibility and corrosion resistance. For biopharmaceutical and chemical production, this equipment is compliant with GMP and FDA standards, promising high safety and performance. Simplified by its open design, it assures easy cleaning and maintenance through CIP/SIP compatibility, making it a critical tool for pharmaceutical manufacturers and chemical producers seeking reliable mixing solutions.

Benefits

  • Ensures rapid and uniform mixing, minimizing production time and enhancing efficiency.
  • Supports aseptic operations, reducing contamination risk in critical pharmaceutical processes.
  • Integrates seamlessly with existing systems, simplifying upgrades in processing lines.
  • Minimizes maintenance costs with durable, low-wear components and design.
  • Compliant with industry standards, ensuring safe and reliable operation for pharmaceutical and chemical applications.

General


Applications
Fine chemicals,Buffer solutions,Biopharmaceuticals,Powder,Non-shear sensitive products
End products
Vaccines,Dry powder blends,Active pharmaceutical ingredients (apis),Chemical intermediates,Monoclonal antibodies,Buffer salts,Protein solutions,Cell culture media
Steps before
Cleaning,Sterilization,Powder Preparation,Solution Preparation
Steps after
Mixing,Cleaning,Sterilization,Packing
Input ingredients
powders,buffer solutions,non-shear sensitive products
Output ingredients
homogenized products,mixed solutions
Market info
Mete Nova is known for its expertise in manufacturing customized engineered-to-order (ETO) industrial equipment, acclaimed for its precision engineering, reliability, and tailored solutions to meet specific client needs across various industrial sectors.

Technical Specifications


Mixing speed
High rotation speed
Capacity
Extensive volume range
Mixing type
Vigorous and rapid mixing
Aseptic design
Yes
Maintenance level
Minimum
Operation mode
Fast-spinning mixing head
Durability
Robust design
Cleaning method
CIP/SIP
Shear sensitivity
Non-shear sensitive products
Lump breaking
Break lumps in seconds

Operating Characteristics


Mixing speed
High rotation speed
Shear sensitivity
Non-shear sensitive products
Batch vs. continuous operation
Batch
CIP/SIP
CIP / SIP compatible
Volume range
Extensive for various vessel sizes
Installation and transport
Magnetic cushion for safe installation
Maintenance requirement
Minimum maintenance
Aseptic design
High level of aseptic design

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Yes
Cleanability
CIP/SIP
Corrosive resistance (e.g. acids)
Yes
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
Small footprint
Mixing head design
Open design
Mix Head
One-piece,robust design
Volume range compatibility
Extensive volume range

Custom Options


Aseptic design
Patented Zero Gravity Technology
Volume range
Extensive for various vessel sizes
Design adaptability
Customized mixer design
Footprint
Small and compact
Material Construction
Aseptic and robust one-piece mix head
Transport Safety
Magnetic “cushion” for safe transport