Cleanroom enclosure system for pharmaceutical and chemical industries
Ensure sterile environments with this customizable cleanroom system, ideal for critical applications where precise environmental controls and integration with existing workflows are essential.
Ensures Sterility and Controls Cleanroom Conditions
The Clean Room, Automation Control, and Monitor System from AUSTAR is a versatile solution engineered for pharmaceutical and laboratory environments. Specially designed to comply with EU GMP, China CGMP, and US FDA standards, this system seamlessly integrates into your production line, providing controlled cleanroom conditions essential for producing sterile injectable drugs, vaccines, and high-precision instruments.
Utilizing advanced panel systems, including anti-shedding, HPL, and GRP options, the system provides exceptional insulation and air circulation with superior sealing capabilities. Automation is managed through a sophisticated monitoring system, ensuring optimal environmental conditions with minimal human intervention. These features make it ideally suited for continuous and high-speed operations.
Perfect for a wide array of industries such as biopharmaceuticals, chemical manufacturing, and aerospace, it offers non-standard customization options, including embedded wire pipes and reinforcement modules, to meet specific production needs. The system is available with a variety of panel materials like pre-coated steel, HPL melamine resin, and GRP glass, providing rust, impact, and chemical resistance, including compatibility with hydrogen peroxide sterilization agents.
The robust construction ensures a service life beyond 20 years with easy maintenance, thanks to an integrated design that reduces joint gaps by up to 70%, enhancing air tightness and minimizing contamination risks. AUSTAR’s engineering support enables comprehensive design optimization and construction services, aligning with your specific operational requirements.
Benefits
- Enhances contamination control with compliance to EU GMP, China CGMP, and US FDA standards.
- Minimizes operational disruptions through robust sealing and air circulation features.
- Extends equipment lifespan beyond 20 years with durable, impact-resistant materials.
- Lowers maintenance demands with integrated design reducing joint gaps by 70%.
- Customizable panel options tailor to unique industry needs, optimizing space and efficiency.
- Applications
- Biomedical,Chemical industry,Hospitals,Biopharmaceuticals,High precision instruments,Aerospace,Laboratories,Pharmaceuticals
- End products
- Sterile injectable drugs,Biomedical implants,Spacecraft components,Medical devices,Vaccines,Specialty chemicals,Monoclonal antibodies,Surgical equipment,Laboratory reagents,Precision measurement devices
- Steps before
- Design Optimization,Material Providing,BIM Modeling,Layout Design,Construction Drawing Node Design
- Steps after
- Sterilization,Antibacterial Treatment,Cleanroom Validation,Performance Testing,Certification Compliance
- Input ingredients
- pre-coating steel panel,HPL melamine resin panel,GRP glass panel,Ag silver ion antibacterial plate,PVDF coating,hot-dip galvanized keel,wire pipes,reinforcement modules,GRP material,aluminum angle pieces,glass fiber laminating material
- Output ingredients
- cleanroom enclosure system,anti-shedding precoating panel system,anti-shedding HPL panel system,150mm GRP panel system
- Market info
- Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.
- Panel Type
- Pre-coating steel,HPL melamine resin,GRP glass
- Surface Coating
- Ag silver ion antibacterial,ESD anti-static,PVDF
- Panel System Thickness
- 50mm,150mm
- Fire Resistance Class
- Class A,B,A2
- Anti-shedding Structure
- Embedded stiffeners,embedded wire pipes
- Carrying Capacity of Ceiling System
- >150kg/㎡,>200kg/㎡
- Fire Rating
- Class A,Fire rating B,Composite panel A2
- Resistance to Chemicals
- Acid and alkali,H2O2 sterilizing agent
- Insulation Free Return Air System
- HAVC 150 mm
- Service Life
- 10 years,20 years
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- CIP/SIP
- CIP 121°C / SIP 135°C
- Corrosive resistance (e.g. acids)
- Excellent acid and alkali resistance
- High flatness
- Glass fiber laminating material
- Impact resistance
- Excellent
- Application field
- Pharmaceutical,chemical industry,biopharmaceuticals,hospitals,laboratories
- Material Types
- Pre-coating steel panel,HPL melamine resin panel,GRP glass panel
- Panel Thickness
- 50mm,150mm
- Surface Coating
- Ag silver ion antibacterial,ESD anti-static,PVDF coating
- Anti-Shedding Feature
- Yes
- Panel Fire Resistance
- Class A,Fire rating B,Fire rating A2
- Color Options
- Random color combination,more than 70 colors
- System Life
- >10 years,>20 years
- Air Tightness
- Superior
- Integration with Furniture Equipment
- Yes,Non-standard custom GRP material
- Anti-fall Structure
- Embedded stiffeners,Multi-channel bending strength,Cast aluminum adjustable angle fitting
- Ceiling Load Capacity
- >150kg /㎡,>200kg /㎡
- Custom HVAC Integration
- Independent insulation free return air system
- Material selection
- Pre-coating steel,HPL melamine resin,GRP glass panels
- Panel system
- 50mm anti-shedding precoating,50mm anti-shedding HPL,150mm GRP
- Color options
- More than 70 colors available
- Integration options
- Clean door and window system
- HVAC integration
- Insulation free return air system
- Configuration
- Non-standard customization,embedded stiffeners,various wire pipe models
- System compatibility
- EU GMP,China CGMP,US FDA standards
- BIM modeling
- Layout design and construction drawing node design