Sterile lyophilised filling line

Ensure precision in filling and sterilization with an integrated system designed for streamlining lyophilization of liquid pharmaceuticals, supporting both batch and continuous operations.

Sterilizes and Validates Liquid Pharmaceutical Products

The Sterile Lyophilised Filling Line from Telstar is an integrated solution for pharmaceutical and biotech manufacturers seeking reliable sterilization and lyophilization of liquid formulations. Equipped with superheated water autoclaves, it ensures thorough sterilization of large volume parenteral solutions and isotonic liquids. The system’s advanced SCADA control with electronic signatures enhances compliance and operational reliability. Designed to handle batch or continuous processes, it integrates seamlessly into your production line, reducing manual intervention and ensuring high-speed, automated operation. Engineered from robust materials for optimal corrosion resistance, the autoclave system performs consistently under demanding conditions. Certified to meet GMP standards, it guarantees product safety and quality while offering customization options to fit specific plant layout and capacity requirements.

Benefits

  • Ensures product sterility, reducing contamination risks and ensuring quality.
  • Integrates into existing lines, increasing production efficiency without significant upgrades.
  • Minimizes manual handling, lowering labor costs and human error potential.
  • Supports compliance with GMP standards, reassuring regulatory adherence.
  • Customizable configurations to match specific production needs and capacities.

General


Applications
Liquid formulations,Medical devices,Isotonic liquid products,Biopharmaceuticals,Hygroscopic products
End products
Intravenous fluids,Vaccines,Saline solutions,Freeze-dried pharmaceuticals,Surgical gloves
Steps before
Loading,Unloading Systems
Steps after
Validation,Commissioning,Qualification
Input ingredients
large volume parenteral solutions,isotonic liquid products,hygroscopic product,medical devices
Output ingredients
sterilized large volume parenteral solutions,sterilized isotonic liquid products,hygroscopic product post freeze drying,sterilized medical devices
Market info
Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.

Technical Specifications


Capacity
32 trolleys
Automation
SCADA system with electronic signatures
Size
50m³

Operating Characteristics


Working mechanism
Superheated Water Rain autoclaves
Integrated steps
Installation,commissioning,and validation
Automation level
SCADA system with electronic signatures
Capacity
50m³ with 32 trolleys
Batch vs. continuous operation
Batch

Product type Characteristics


Heat sensitivity
Yes
Container size and shape
Varies (e.g.,50m³ for autoclaves)
Viscosity
Low to high

Physical Characteristics


Basket Capacity
32 trolleys
Tank Size
50 m³

Custom Options


Control panel type
SCADA system with electronic signatures
Integration possibilities
Installation,commissioning,and validation support
Trolley capacity
32 trolleys
Chamber size
50m³