Sterile lyophilised filling line
Ensure precision in filling and sterilization with an integrated system designed for streamlining lyophilization of liquid pharmaceuticals, supporting both batch and continuous operations.

Sterilizes and Validates Liquid Pharmaceutical Products
The Sterile Lyophilised Filling Line from Telstar is an integrated solution for pharmaceutical and biotech manufacturers seeking reliable sterilization and lyophilization of liquid formulations. Equipped with superheated water autoclaves, it ensures thorough sterilization of large volume parenteral solutions and isotonic liquids. The system’s advanced SCADA control with electronic signatures enhances compliance and operational reliability. Designed to handle batch or continuous processes, it integrates seamlessly into your production line, reducing manual intervention and ensuring high-speed, automated operation. Engineered from robust materials for optimal corrosion resistance, the autoclave system performs consistently under demanding conditions. Certified to meet GMP standards, it guarantees product safety and quality while offering customization options to fit specific plant layout and capacity requirements.
Benefits
- Ensures product sterility, reducing contamination risks and ensuring quality.
- Integrates into existing lines, increasing production efficiency without significant upgrades.
- Minimizes manual handling, lowering labor costs and human error potential.
- Supports compliance with GMP standards, reassuring regulatory adherence.
- Customizable configurations to match specific production needs and capacities.
- Applications
- Liquid formulations,Medical devices,Isotonic liquid products,Biopharmaceuticals,Hygroscopic products
- End products
- Intravenous fluids,Vaccines,Saline solutions,Freeze-dried pharmaceuticals,Surgical gloves
- Steps before
- Loading,Unloading Systems
- Steps after
- Validation,Commissioning,Qualification
- Input ingredients
- large volume parenteral solutions,isotonic liquid products,hygroscopic product,medical devices
- Output ingredients
- sterilized large volume parenteral solutions,sterilized isotonic liquid products,hygroscopic product post freeze drying,sterilized medical devices
- Market info
- Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.
- Capacity
- 32 trolleys
- Automation
- SCADA system with electronic signatures
- Size
- 50m³
- Working mechanism
- Superheated Water Rain autoclaves
- Integrated steps
- Installation,commissioning,and validation
- Automation level
- SCADA system with electronic signatures
- Capacity
- 50m³ with 32 trolleys
- Batch vs. continuous operation
- Batch
- Heat sensitivity
- Yes
- Container size and shape
- Varies (e.g.,50m³ for autoclaves)
- Viscosity
- Low to high
- Basket Capacity
- 32 trolleys
- Tank Size
- 50 m³
- Control panel type
- SCADA system with electronic signatures
- Integration possibilities
- Installation,commissioning,and validation support
- Trolley capacity
- 32 trolleys
- Chamber size
- 50m³