Vial inspection system for pharmaceutical products

Ensure the integrity and safety of parenteral drugs with advanced imaging and detection technology, designed to pinpoint contaminants and defects in high-speed, continuous production lines.

Inspects and Ensures Vial Integrity

The HEUFT Spotter II PHS vial inspection system offers pharmaceutical manufacturers unparalleled precision for ensuring product purity and container integrity. This state-of-the-art equipment integrates seamlessly into production lines, utilizing advanced optical and X-ray technologies to detect foreign particles, glass defects, and filling inaccuracies in vials ranging from 2 ml to 100 ml. Capable of inspecting up to 600 vials per minute, it ensures pharmaceutical safety by identifying and rejecting faulty containers. The system’s automation includes servo-controlled alignment and imaging, allowing comprehensive 360° coverage and real-time analysis while minimizing human intervention. Compliance with FDA, GMP, GAMP5, and 21 CFR Part 11 standards makes it ideal for high-stakes environments. Its robust design, optimized for space efficiency and easy cleaning, supports the continuous, high-speed inspection and ensures ongoing operational reliability and low maintenance costs.

Benefits

  • Ensures pharmaceutical safety by reliably rejecting defective vials before they compromise production.
  • Reduces maintenance costs and downtime with minimal need for manual adjustments or part changes.
  • Meets stringent industry standards, ensuring compliance with pharmaceutical regulations.
  • Maintains high throughput with space-saving design, optimizing production line efficiency.
  • Enhances inspection precision with integrated real-time X-ray and optical detection technologies.

General


Applications
Parenteral drugs,Medicinal products,Suspensions,Injection vials,Pharmaceutical products,Lyophilised products,Apis,Emulsions
End products
Insulin vials,Peptide-based apis,Adalimumab biosimilar,Freeze-dried vaccines,Heparin sodium injection,Liposomal doxorubicin injection,Amphotericin b emulsion,Doxorubicin hydrochloride injection,Biologics in injectable suspension form,Ceftriaxone powder for injection
Steps before
Filling,Crimp capping,Screw capping
Steps after
Sterilization,Packaging,Labelling
Input ingredients
full vials,vials containing between 2 ml and 100 ml,parenteral drugs,pharmaceutical products,opaque liquids such as emulsions and suspensions,liquid,powder,granules or lyophilised products
Output ingredients
inspected vials,foreign matter detected,identified glass defects,contamination detected,filling quantity checked,closure integrity ensured,faulty containers removed
Market info
HEUFT is known for its expertise in inline quality inspection systems and automation solutions for the food, beverage, and pharmaceutical industries, with a reputation for innovation and reliability in ensuring product safety and integrity.

Technical Specifications


Speed
Up to 600 vials per minute
Container Size Compatibility
2 ml to 100 ml
Detection Type
Optical and X-ray
Automation
Fully automatic
Filling Quantity Check
Precise fill level detection
Inspection Coverage
360° closure inspection
Detection Capability
Foreign objects,glass defects,filling deviations
Rejection System
Without compressed air
Construction Type
Space-saving straight-through system

Operating Characteristics


Automation level
Fully Automatic
Batch vs. continuous operation
Inline Continuous
Changeover time
Automatic brand adjustments
Cleaning method
Hygiene-optimized construction
Energy efficiency
Low-radiation X-ray strobes
Linear operation
Compact Straight-through System
Product monitoring and self-tests
Regular self-tests
Servo-controlled adjustment
Conveyor belt and container rotation
X-ray and optical detection
Integrated

Material Compatibility


Biological compatibility
Suitable for pharmaceuticals
Cleanability
HEUFTCleanDesign for hygiene
Density/particle size
2 ml – 100 ml containers

Physical Characteristics


Compact footprint
Yes
Control panel type
Touchscreen
Machine footprint
Space-saving linear design
Discharge method
Linear conveyor