Aseptic sampling system for industrial applications

Achieve reliable, aseptic sampling with precision and safety during critical production stages, ensuring the integrity of sterile products across various liquid and gas applications.

Performs Aseptic Sampling and Sterilization

The VESTA® Sampling System from GEA is an advanced aseptic sampling solution designed for the stringent requirements of the pharmaceutical, biotech, cosmetics, and food industries. It operates through a modular system that facilitates sampling at various process points with precision and sterility. The use of PTFE bellows ensures a hermetic seal, crucial for preventing contamination in processes involving sterile injectable drugs, vaccines, and protein beverages.

Integrating seamlessly into both manual and automated setups, the VESTA® system supports adaptation to specific customer requirements. It utilizes a robust stainless steel framework that can be positioned horizontally or vertically, ensuring versatility in diverse production lines. The system’s optional expansions, including IZMAG™ flow meters and automated bottle monitoring, enhance its functionality while maintaining metrological accuracy through continuous calibration.

The system adheres to GMP and FDA standards, ensuring compliance for pharmaceutical applications, and supports easy cleaning with CIP/SIP optimization. Its modular build allows customization for unique production demands, supported by GEA’s engineering expertise, ensuring it meets all necessary regulatory and operational standards.

Benefits

  • Ensures sterility and product integrity with hermetically sealed PTFE bellows.
  • Adapts to specific process requirements through modular design flexibility.
  • Integrates seamlessly into existing production lines with manual and automated operation options.
  • Enhances process accuracy with continuous flow measurement and optional monitoring expansions.
  • Complies with GMP and FDA standards, ensuring regulatory adherence for sterile applications.

General


Applications
Food industry,Cosmetics,Biopharmaceuticals,Biotech,Pharmaceuticals
End products
Sterile injectable drugs,Moisturizing creams,Vaccines,Flavored yogurt,Monoclonal antibodies,Facial serums,Protein beverages,Fruit juices
Steps before
Autoclaving,Docking glass bottle,Sterilization
Steps after
Flushing,Sample analysis,Bottle monitoring
Input ingredients
product line,steam,sterile water,condensate
Output ingredients
sample,remaining product,drained sterile water,steam
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Automation
Freely selectable,manual or automated operation
Flow meter type
Electromagnetic (IZMAG™)
Digital connectivity
Bluetooth enabled
Display rotation
360° rotation
Material
Stainless steel
Valve type
PTFE bellows,shut-off valve
Sampling process
4 steps process
Sterilization
SIP (Steam-In-Place) capability
Process adaptability
Horizontal and vertical product lines
Temperature probe
Included for sterilization cycle
Steam barrier
Continuous steam or condensate barrier

Operating Characteristics


Sampling Steps
4-step process
Automation Level
Manual / Automated
Modular Design
Enables adaptation to different process requirements
Flow Meter Integration
IZMAG™ electromagnetic flow meter
Aseptic Sampling
Designed to meet sterile process requirements
Portability
System can be transferred and installed at different locations
Steam Barrier
Continuous steam or condensate barrier for process safety
Installation Orientation
Horizontal or Vertical

Material Compatibility


Density/particle size
0.5–2.5 g/cm³
PTFE chemical resistance
Complies with FDA 21 CFR 177.1550

Product type Characteristics


Industry usage
Pharmaceutical,biotech,cosmetics,food

Physical Characteristics


Machine footprint
Compact
Modular design
Yes
Material of construction
Stainless steel
Size adaptability
Varies per sampling location
Discharge method
Glass bottle
Connection type
VARINLINE® housing
Valve type
Shut-off,Tank-bottom,Valve blocks

Custom Options


Degree of automation
Manual / Automated
Integration possibilities
VARINLINE® housing
Flow meter expansion
IZMAG™
Bottle monitoring
Proximity switches
Condensate collector
Available
Temperature probe
Included
Automation system
T.VIS® control tops