Intermittent vertical form fill seal for confectionery packaging
Optimize your packaging operations with this versatile vertical form fill seal machine, designed to handle a range of products and pack styles efficiently, ensuring high-quality sealing and reduced material waste.
Forms, Fills, and Seals Diverse Packaging Styles
The VEGATRONIC 2000 RJ from IMA Ilapak is an intermittent vertical form, fill, and seal (VFFS) machine that delivers exceptional flexibility and performance. It is equipped to handle a wide spectrum of products including produce, cheese, bakery goods, confectionery, IQF, and both dry and fresh items. This machine excels at producing a variety of pack styles such as Doy-shark pouches, all while maintaining high hygienic standards with its open frame design. Operating at speeds up to 90 cpm, it accommodates several film types, including recyclable materials, with extreme sealing pressure for assured quality. Integration into existing lines is seamless, thanks to its industrial PC control and options for Allen Bradley and Siemens PLCs. The VEGATRONIC 2000 RJ also supports sustainable production practices with its capability to utilize compostable films. With a low total cost of ownership, this machine is an ideal choice for diverse industries such as confectionery, food, dairy, and more.
Benefits
- Enhances packaging flexibility with multiple pack styles, reducing the need for multiple machines.
- Ensures product integrity and safety with high-pressure sealing suitable for MAP applications.
- Supports sustainability goals by efficiently using eco-friendly packaging materials.
- Lowers total cost of ownership through efficient operation and minimal energy consumption.
- Simplifies maintenance with an accessible design, minimizing downtime and improving productivity.
- Applications
- Bakery,Confectionery,Cheese,Dry products,Iqf (individual quick frozen),Produce,Fresh products,Frozen products
- End products
- Frozen vegetables,Mozzarella cubes,Bread rolls,Fresh berries,Nuts,Frozen peas,Chocolate bars,Salad mix
- Steps before
- Product sorting,Weighing,Mixing,Homogenization,Formulation
- Steps after
- Packing,Labeling,Quality inspection,Storage,Distribution
- Input ingredients
- dry products,fresh products,frozen products,produce,cheese,bakery items,confectionery,IQF products
- Output ingredients
- pillow packs,BB packs,Quattro packs,Flexcan packs,Easypack,Shark pouch,reclosable zipper bags,packs with hang-holes
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Machine Speed
- 90 cpm
- Wrapping Materials
- Heat sealable materials (laminate,co-extruded,recyclable,etc.),polyethylene
- Electronic Platform
- Industrial PC,Allen Bradley PLC,Siemens PLC
- Program Memory
- 100+ programs
- HMI
- 12” HMI colour touch screen TFT SVGA resolution
- Power Requirement
- 400 Vac±5%,3 ph,neutral,GND,50/60 Hz,12.1 kW,17.5 A
- Compressed Air
- up to 125 l/min at 5 bar (72.5 psi),up to 225 l/min at 5 bar (72.5 psi) for LDPE
- Bag Dimensions - Max Width
- 430 mm (16.75”),420 mm (16.5”) for LDPE
- Bag Dimensions - Min Width
- 50 mm (2”)
- Bag Dimensions - Max Length
- 580 mm (22.75”),greater length feasible on request
- Film Reel - Max Width
- 880 mm (34.5”),930 mm (36.5”)
- Film Reel - Max Outer Diameter
- 600 mm (23.75”)
- Film Reel - Core Diameter
- 76 mm (3”),152 mm (6”)
- Machine Dimensions (W x D x H)
- 2688 x 2417 x 1745 mm (105.75 x 92.25 x 68.75”)
- Machine Finishing
- Electrostatic epoxy powder coating,stainless steel
- Machine Weight
- 1600 kg (3530 lb)
- Working Mechanism
- Intermittent Vertical Form,Fill,Seal (VFFS)
- Automation Level
- PLC-controlled
- Batch vs. Continuous Operation
- Intermittent operation
- Changeover Time
- Designed for flexibility
- Integration Steps
- Form,Fill,Seal
- Sealing System
- High-seal pressure
- Heat sealable materials
- Laminated,Co-extruded,Recyclable
- Eco-friendly materials
- Compostable,Bio-degradable,Recyclable
- Plastic films
- Traditional plastic films
- Polyethylene
- LDPE
- Machine dimensions (W x D x H)
- 2688 x 2417 x 1745 mm (105.75 x 92.25 x 68.75”)
- Machine weight
- 1600 kg (3530 lb)
- BAG DIMENSIONS Max. width
- 430 mm (16.75”),420 mm (16.5”) for LDPE
- BAG DIMENSIONS Min. width
- 50 mm (2”)
- BAG DIMENSIONS Max. length
- 580 mm (22.75”),greater length feasible on request
- FILM REEL DIMENSIONS Max. width
- 880 mm (34.5”),930 mm (36.5”)
- FILM REEL DIMENSIONS Max. outer diameter
- 600 mm (23.75”)
- FILM REEL DIMENSIONS Core diameter
- 76 mm (3”),152 mm (6”)
- Control panel type
- 12” HMI colour touch screen TFT SVGA resolution
- Integration possibilities
- Allen Bradley PLC,Siemens PLC
- Sealing system compatibility
- Traditional plastic films,compostable,bio-degradable,recyclable materials
- Machine version
- Right-hand version,left-hand version,remote cabinet
- Pack styles
- Doy-style pouches,pillow,BB,Quattro,Flexcan,Easypack,Shark pouch,reclosable zipper