Aseptic bag-in-box filler for laboratory use

Achieve aseptic filling precision on a lab-scale with a compact solution that ensures zero contamination through steam sterilization and seamless system integration.

Performs Aseptic Filling for Diverse Liquid Products

The FS218 Asepto-Fill® Bag-in-Box Filler from OMVE sets the standard for lab-scale aseptic filling with its robust, contamination-free sealed system. Using a steam sterilization process, the equipment ensures a sterile filling environment by flushing the filling chamber and membranes, thereby preventing any contamination risks. Tailored for the food, beverage, and nutraceutical industries, this system handles a wide range of liquid products, such as milk, yogurt, olive oil, and fruit juices, with bag capacities ranging from 2L to 20L.

Designed for seamless integration, it can connect with various inline or continuous systems, featuring a compact footprint of less than 1m² with intuitive touchscreen controls. The unit is compatible with OMVE’s HTST and UHT systems, enabling efficient thermal processing prior to aseptic filling. By using pre-sterilized bags, the FS218 eliminates the need for chemical sterilization, and its manual operations make it a perfect choice for pilot plants and R&D facilities seeking reliable small-scale production solutions.

Benefits

  • Ensures contamination-free filling, safeguarding product integrity.
  • Facilitates seamless integration into existing production lines, enhancing operational efficiency.
  • Reduces cleaning time with a closed steam-sterilization system, minimizing downtime.
  • Supports diverse product applications, increasing flexibility in R&D and small-scale operations.
  • Compact design optimizes space utilization in laboratory and pilot plant settings.

General


Applications
Soups,Alcoholic drinks,Sauces,Nutraceuticals,Fats,Still drinks,Oils,Plant-based,Carbonated drinks,Ice creams,Dairy
End products
Herbal extract drinks,Protein shakes,Ice cream base,Soft drinks,Fruit juice,Beer,Almond milk,Energy drinks,Cooking cream,Yogurt,Olive oil,Tomato soup,Milk,Cheese sauce,Cheese sauce,Sunflower oil,Vitamin-enhanced beverages,Carbonated water,Soy beverage
Steps before
Pre-sterilization,Steam flushing,Product preparation
Steps after
Sealing,Secondary steam flush,Packing,Integration with inline system
Input ingredients
pre-sterilized double-membrane bags,steam
Output ingredients
aseptically filled bag-in-box,sealed product,dairy,plant-based,fats,oils,carbonated drinks,still drinks,nutraceuticals,alcoholic drinks,soups,sauces
Market info
OMVE is known for manufacturing pilot and small-scale processing equipment for the food and beverage industry, specializing in pasteurization, carbonation, fermentation, and homogenization systems, with a strong reputation for innovation and quality in engineered-to-order solutions.

Technical Specifications


Capacity
2L to 20L
Footprint
<1 m²
Filling method
Aseptic
Integration
Seamless with HTST/UHT systems
Automation
Touchscreen control
Sterilization method
Steam flush
Bag type
Pre-sterilized,double-membrane
Integration ability
Inline or continuous systems
Contamination Prevention
Closed system

Operating Characteristics


Working mechanism
Aseptic filling
Integrated steps
Steam flushing for sterilization
CIP/SIP
CIP enabled
Batch vs. continuous operation
Batch or inline integration

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
<1m²
Bag size range
2L to 20L
Discharge method
Bag sealed at the bottom
Feed/discharge method
Steam flush for sterilization
Control panel type
Touchscreen control

Custom Options


Control panel type
Touchscreen control
Footprint
Compact design (<1m² footprint)
Integration possibilities
Seamless integration with HTST and UHT systems
Bag size options
Range from 2L to 20L