Capsule band sealer for liquid-filled hard capsules
Seamlessly seal liquid-filled hard capsules to enhance product integrity and prevent leaks, ensuring consistent quality in high-speed production environments.
Seals Capsules with Liquid and Solid Contents
The PROSEAL 70 from ACG is a specialized capsule band sealing machine designed to enhance the integrity of filled capsules in pharmaceutical and nutraceutical production lines. It excels at sealing two-piece hard capsules filled with varying viscosity liquids, tablets, or granules, making it indispensable for products like fish oil and vitamin D3 capsules. Utilizing a three-drum loading system, it ensures smooth and efficient capsule processing at a rate of up to 70,000 capsules per hour. The machine incorporates automated gelatine bath replenishment and viscosity control, minimizing waste and maintaining process reliability. Integrated drying blowers facilitate effective airflow management, enhancing the drying of capsule seals. The PROSEAL 70 can be seamlessly integrated with the FLUIDOCAP system for a cohesive liquid filling and sealing operation. Compliance with industry standards supports GMP adherence, and the machine offers robust customization options for specific manufacturing requirements.
Benefits
- Enhances product integrity with secure capsule sealing.
- Increases operational efficiency, processing up to 70,000 capsules per hour.
- Minimizes material waste through automatic gelatine management.
- Integrates seamlessly with existing liquid filling systems for streamlined production.
- Supports GMP compliance, ensuring regulatory adherence.
- Applications
- Supplements,Liquid formulations,Nutraceuticals,Tablets,Capsules,Pharmaceuticals
- End products
- Gel capsule medications,Vitamin d3 capsules,Cbd oil capsules,Fish oil supplements,Herbal supplement capsules,Probiotic tablets,Multivitamin tablets,Omega-3 liquid softgels
- Steps before
- Liquid filling,Component preparation,Viscosity control
- Steps after
- Drying,Inspection,Packing
- Input ingredients
- liquids,pellets,tablets,capsules
- Output ingredients
- sealed capsules,band-sealed capsules,liquid-filled capsules
- Market info
- ACG World is known for manufacturing capsules and capsule filling machines, providing integrated pharmaceutical solutions with a strong reputation for innovation, quality, and comprehensive service offerings in the pharmaceutical manufacturing industry.
- Output
- 70,000 capsules/hr
- Capsule Size
- Compatible with various sizes
- Drying System
- Two blowers for suction and discharge
- Integration Capability
- Seamless integration with FLUIDOCAP
- Viscosity Control
- Automatic control and gelatine recycling system
- Working mechanism
- Three-drum loading and orientation system
- Integration capability
- Can be integrated with FLUIDOCAP
- Sealing process
- Band sealing of capsules
- Automation level
- Manual and automatic gelatine bath replenishment
- Viscosity control
- Automatic viscosity control and gelatine recycling
- Drying process
- Two blowers for suction and discharge
- Viscosity handling
- Various viscosities
- Product type
- Capsules,Pellets,Liquids
- Machine footprint
- Compact
- Drum size
- Not specified
- Discharge method
- Efficient capsule loading
- Control panel type
- Not specified
- Gelatine bath replenishment
- Manual / Automatic