Lobe depositors and extruders for filled and decorated cookies
Optimize your bakery production with precision depositing and multi-extrusion capabilities, perfect for creating diverse cookie varieties with consistent quality and minimal downtime.
Deposits and Extrudes Bakery Doughs Efficiently
The DLV, DV, and DV3 lobe depositors and extruders from GEA redefine efficiency in bakery production. Engineered to handle diverse doughs—from smooth to dense, and those containing particles like nuts and chocolate chips—these units streamline the depositing process with unparalleled precision. Their servo-motor controls ensure exact dosing and reduced downtime, catering to production of cookies, biscuits, and fig bars. Capable of continuous high-speed operations, these machines are designed to integrate smoothly with existing lines, minimizing labor costs while maximizing output. The compact Bake Depositor 2LC facilitates soft-dough cookies production with swift changeovers, ensuring a versatile, high-throughput solution for demanding bakery environments. Easy to clean and maintain, all units support recipe storage and retrieval, enhancing flexibility. Available accessories extend functionality, making them indispensable for innovative confectionery manufacturing.
Benefits
- Enhances production efficiency with precise and consistent dough depositing.
- Minimizes downtime with quick changeover and easy cleaning features.
- Reduces labor costs through automated, servo-motor controlled operations.
- Increases product versatility, supporting a wide range of recipes and fillings.
- Integrates seamlessly into existing production lines for streamlined operations.
- Applications
- Cookies,Biscuits,Filled biscuits,Bicolored cookies,Chocolate chips cookies,Fig bars,Nut-filled products,Bakery products,Soft dough products,Candied fruit products
- End products
- Plain cookies,Soft sugar cookies,Chocolate chip cookies,Nut-filled pastries,Bicolored chocolate vanilla cookies,Marzipan-filled cookies,Decorated cookies,Almond biscuits,Fig newtons,Fruitcake biscuits
- Steps before
- Mixing,Dough Preparation,Ingredient Addition,Whipping
- Steps after
- Baking,Cooling,Decorating,Packaging
- Input ingredients
- fluid mixes,whipped mixes,dense mixes,doughs with solid particles,chocolate chips,candied fruit,nuts,two different doughs,third fluid filling,batters containing solid particles
- Output ingredients
- plain cookies,filled cookies,decorated cookies,biscuits,fig bars,wire cut biscuits,smooth mix biscuits,cakes,dual-coloured filled biscuits,tri-coloured filled biscuits,soft-dough cookies,deposited products,wire-cut products,soft-center products,co-extruded products,bicolored products,filled biscuits,fig bars,traditional cookies,cookies with decorations
- Market info
- GEA is known for manufacturing industrial engineered-to-order equipment, specializing in technology for food processing, dairy, beverages, and pharmaceuticals, with a reputation for quality, innovation, and sustainable solutions in complex engineering projects.
- Speed
- 40 strokes per minute (deposited),100 cuts per minute (wire-cut)
- Capacity
- High capacity production
- Automation
- Servo-motor control,PLC-controlled
- Mix Handling
- Fluid,whipped,dense mixes with solid particles
- Precision and Reliability
- ILPS technology
- Product Variety
- Wire-cut,smooth mix,dual/tricolored filled biscuits
- Machine Flexibility
- Standalone or integrated with existing process lines
- Operating Movement
- Vertical and horizontal depositing head movement
- Cleaning Design
- Easy clean design,jet washable
- Product Changeover
- Quick switching between products
- Working mechanism
- Lobe pump system
- Integrated steps
- Individual lobe pump system (ILPS)
- Batch vs. continuous operation
- Inline Continuous
- Automation level
- Servo-motor control / PLC-controlled
- Changeover time
- Quick switch between products
- Cleaning method
- Easy clean design / Jet wash
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Discharge method
- Direct deposit onto oven band or belt conveyor
- Machine footprint
- Compact and flexible design
- Pump system
- Individual lobe pump system (ILPS)
- Frame
- Cantilevered frame for tunnel oven integration
- Depositing head movement
- Vertical and horizontal
- Construction material
- Stainless steel
- Cleaning design
- Easy clean design,removable heads
- Integration possibility
- Compatible with GEA Imaforni tunnel oven
- Control system
- Servo-motor control
- Recipe storage
- Available
- Flexible production capability
- Multiple dough and filling types