Lobe depositors and extruders for filled and decorated cookies

Optimize your bakery production with precision depositing and multi-extrusion capabilities, perfect for creating diverse cookie varieties with consistent quality and minimal downtime.

Deposits and Extrudes Bakery Doughs Efficiently

The DLV, DV, and DV3 lobe depositors and extruders from GEA redefine efficiency in bakery production. Engineered to handle diverse doughs—from smooth to dense, and those containing particles like nuts and chocolate chips—these units streamline the depositing process with unparalleled precision. Their servo-motor controls ensure exact dosing and reduced downtime, catering to production of cookies, biscuits, and fig bars. Capable of continuous high-speed operations, these machines are designed to integrate smoothly with existing lines, minimizing labor costs while maximizing output. The compact Bake Depositor 2LC facilitates soft-dough cookies production with swift changeovers, ensuring a versatile, high-throughput solution for demanding bakery environments. Easy to clean and maintain, all units support recipe storage and retrieval, enhancing flexibility. Available accessories extend functionality, making them indispensable for innovative confectionery manufacturing.

Benefits

  • Enhances production efficiency with precise and consistent dough depositing.
  • Minimizes downtime with quick changeover and easy cleaning features.
  • Reduces labor costs through automated, servo-motor controlled operations.
  • Increases product versatility, supporting a wide range of recipes and fillings.
  • Integrates seamlessly into existing production lines for streamlined operations.

General


Applications
Cookies,Biscuits,Filled biscuits,Bicolored cookies,Chocolate chips cookies,Fig bars,Nut-filled products,Bakery products,Soft dough products,Candied fruit products
End products
Plain cookies,Soft sugar cookies,Chocolate chip cookies,Nut-filled pastries,Bicolored chocolate vanilla cookies,Marzipan-filled cookies,Decorated cookies,Almond biscuits,Fig newtons,Fruitcake biscuits
Steps before
Mixing,Dough Preparation,Ingredient Addition,Whipping
Steps after
Baking,Cooling,Decorating,Packaging
Input ingredients
fluid mixes,whipped mixes,dense mixes,doughs with solid particles,chocolate chips,candied fruit,nuts,two different doughs,third fluid filling,batters containing solid particles
Output ingredients
plain cookies,filled cookies,decorated cookies,biscuits,fig bars,wire cut biscuits,smooth mix biscuits,cakes,dual-coloured filled biscuits,tri-coloured filled biscuits,soft-dough cookies,deposited products,wire-cut products,soft-center products,co-extruded products,bicolored products,filled biscuits,fig bars,traditional cookies,cookies with decorations
Market info
GEA is known for manufacturing industrial engineered-to-order equipment, specializing in technology for food processing, dairy, beverages, and pharmaceuticals, with a reputation for quality, innovation, and sustainable solutions in complex engineering projects.

Technical Specifications


Speed
40 strokes per minute (deposited),100 cuts per minute (wire-cut)
Capacity
High capacity production
Automation
Servo-motor control,PLC-controlled
Mix Handling
Fluid,whipped,dense mixes with solid particles
Precision and Reliability
ILPS technology
Product Variety
Wire-cut,smooth mix,dual/tricolored filled biscuits
Machine Flexibility
Standalone or integrated with existing process lines
Operating Movement
Vertical and horizontal depositing head movement
Cleaning Design
Easy clean design,jet washable
Product Changeover
Quick switching between products

Operating Characteristics


Working mechanism
Lobe pump system
Integrated steps
Individual lobe pump system (ILPS)
Batch vs. continuous operation
Inline Continuous
Automation level
Servo-motor control / PLC-controlled
Changeover time
Quick switch between products
Cleaning method
Easy clean design / Jet wash

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Discharge method
Direct deposit onto oven band or belt conveyor
Machine footprint
Compact and flexible design
Pump system
Individual lobe pump system (ILPS)
Frame
Cantilevered frame for tunnel oven integration
Depositing head movement
Vertical and horizontal
Construction material
Stainless steel
Cleaning design
Easy clean design,removable heads

Custom Options


Integration possibility
Compatible with GEA Imaforni tunnel oven
Control system
Servo-motor control
Recipe storage
Available
Flexible production capability
Multiple dough and filling types