Industrial pulper for fresh produce

Achieve ultra-fine purees and pastes with this high-speed industrial pulper, designed to maintain the integrity and nutrients of fresh produce and alternative materials through efficient blending and pulverizing. Ideal for production lines focused on producing consistent, high-quality end products.

Pulverizes and Blends Fibrous Materials

The Pulper from Dinnissen BV is designed for high-speed pulverizing and blending of fibrous materials in food and feed production. This equipment uses sharp rotating blades to create a vortex, efficiently processing fresh fruits, vegetables, and alternative protein sources into fine purees and pastes. Ideal for applications in the food, pharma, and chemical industries, it produces end-products like fruit purees, algae paste, and plant-based protein powders. With a robust construction, the pulper offers a long service life and minimal heat generation, preserving taste and nutrients. Designed to meet strict hygiene standards, it features ergonomic design for easy filling, emptying, and cleaning. Capable of continuous operation, it integrates seamlessly into existing production lines, and is available with customization options for specific processing requirements.

Benefits

  • Enhances product quality by maintaining nutrient integrity and flavor with minimal heat generation.
  • Increases processing efficiency with continuous high-speed operation.
  • Meets stringent hygiene standards, minimizing contamination risks in the production process.
  • Offers flexible application across diverse materials, from fresh produce to protein substitutes.
  • Simplifies maintenance and cleaning, reducing production downtime.

General


Applications
Smoothies,Chemicals,Minerals,Protein substitutes,Fresh fruits,Food industry,Insects,Vegetables,Algae,Feed industry,Fibrous materials
End products
Mineral slurries,Insect meal,Plant-based protein powders,Fruit purees,Chemical sludges,Cellulose pulp,Smoothie bases,Algae paste,Animal feed pellets,Vegetable purees
Steps before
Intake,Conveying,Feeding,Weighing
Steps after
Packaging,Filling,Coating,Screening
Input ingredients
fresh vegetables,fresh fruits,algae,insects,protein substitutes,fibrous structures
Output ingredients
smoothies,processable product,ultrafine pulp,homogeneous pulping,very fine product
Market info
Dinnissen is renowned for its expertise in process technology, specializing in innovative solutions for powder handling, mixing, and bulk materials processing for various industries, including food, feed, and chemicals, with a reputation for quality and custom engineered solutions.

Technical Specifications


Blade Speed
High-speed rotating blades
Pulverizing Capacity
Designed for large volumes
Product Fineness
Very fine product
Heat Generation
Minimal heat to preserve nutrients
Hygiene Standards
Complies with strictest hygiene requirements
Cleaning Method
Easy and thorough cleaning
Service Life
Long service life due to robust construction
Vortex Formation
Efficient vortex in pulp
Automation
Not specified

Operating Characteristics


Working mechanism
Rotating blades
Integrated steps
Pulverizing and blending
CIP principles
Easy to clean
Batch vs. continuous operation
Batch
Automation level
Manual / PLC
Energy efficiency
Low heat generation
Cleaning method
Easy and thorough cleaning

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Feed/discharge method
Easy to fill,empty and clean
Blade type
Sharp rotating blades
Ergonomic design
Designed for fast and safe blending

Custom Options


Blade configuration
Customizable for different materials
Control panel type
PLC-controlled
Discharge method
Customizable per application
Ergonomic design features
Customizable operator access