Juice product deaerator

Ensure high-quality filling without foam formation through efficient deaeration, perfect for manufacturers aiming for impeccable flavor retention and rapid product transitions.

Deaerates and Preserves Flavors in Liquid Beverages

The VarioSpin product deaerator from Krones is engineered to ensure optimal quality in juice, milk, and soft drink production. Utilizing a patented swirl inlet, it creates a turbulent film for rapid deaeration and reliable flavor preservation. This compact unit handles up to 60 m³/h, integrating seamlessly into continuous, high-speed operations. Equipped with a Venturi nozzle, it efficiently recovers lost flavors and minimizes foaming, ensuring consistent taste and quality. Its design allows for flexible operation, with easy integration as a standalone unit or within new production lines, making it adaptable to changing industrial requirements. Energy efficiency is enhanced through reduced water consumption in the vacuum pump circuit, and its modular design reduces maintenance efforts, providing ergonomic operation for staff.

Benefits

  • Ensures high product quality by eliminating foam and preserving delicate flavors.
  • Reduces water usage significantly, enhancing sustainability and lowering operational costs.
  • Supports rapid changeovers with minimal product loss, optimizing production flexibility.
  • Compact design saves valuable floor space, allowing for efficient plant layout.
  • Adapts easily to new operational requirements, thanks to its modular, scalable design.

General


Applications
Water,Milk and milk-based drinks,Juice products,Spirits,Plant-based milk alternatives,Fruit juice beverages,Soft drinks
End products
Bottled mineral water,Apple juice,Oat milk,Orange juice,Almond milk,Flavored spirits,Carbonated soft drinks
Steps before
Juice extraction,Mixing,Pasteurization
Steps after
Filling,Packaging,Labelling
Input ingredients
juice products,fruit juice beverage,product with gas bubbles,product requiring deaeration
Output ingredients
foam-free juice,deaerated product,homogenised product,product with recovered flavouring
Market info
Krones is renowned for its expertise in manufacturing beverage and liquid food processing and packaging equipment, offering comprehensive solutions that include filling, packaging technology, and processing systems, and is reputed for innovation and quality in the industry.

Technical Specifications


Output
7.5 to 60 m3/h
Vacuum pressure
Adjustable to infeed temperature and product properties
Water consumption
10 l/h
Mixing phases
Up to 50% fewer during product change-overs
Internal Recirculation
Multi-stage deaeration
Design
Compact,minimum space requirement

Operating Characteristics


Working mechanism
Vacuum-assisted deaeration
Integrated steps
Multi-stage deaeration
Automation level
Modular design with adjustable vacuum pressure
Changeover time
Short change-over times
Cleaning method
Intelligent back-flushing processes
Energy efficiency
Reduced water consumption in vacuum pump circuit
Batch vs. continuous operation
Continuous

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
Smallest space requirement on the market
Tank shape
Internal deareation tanks with patented swirl inlet
Control panel type
Ergonomically arranged measurement devices and sensors
Discharge method
Venturi nozzle for flavouring return
Feed method
Gentle product feed with patented swirl inlet nozzle

Custom Options


Control panel type
Modular
Integration possibilities
Standalone or integrated in lines
Modular design
Yes