High containment powder transfer valve for bulk material

Ensure operator safety and prevent cross-contamination with robust containment during bulk powder transfers, while maintaining a compact profile for seamless integration into your existing setup.

Ensures Dust-Free Powder Transfer

The Split Butterfly Valve DiscLock™ from ChargePoint Technology is engineered to provide high-containment powder transfer for your pharmaceutical and chemical production needs. This system utilizes a patented DiscLock™ mechanism, ensuring a robust disc-to-disc containment seal that maintains a compact footprint in your processing line. Ideal for dispensing and vessel charging of pharmaceuticals, chemical reagents, and raw materials, it effectively handles powders, granules, and semi-solids with minimized risk of cross-contamination and operator exposure.

Integrated automation allows seamless operation under high-containment conditions, with containment performance solutions capable of achieving levels down to 0.1µg/m³. The system complies with ISPE SMEPAC guidelines, offering GMP and product quality assurance. Constructed from stainless steel for enhanced durability and chemical resistance, it supports low-maintenance operations and integrates easily into existing setups, with options for CIP systems and adjustable configurations to meet specific processing requirements.

Benefits

  • Enhances operator safety with dust-free material handling and high-containment seals.
  • Minimizes cross-contamination risk, ensuring compliance with GMP standards.
  • Reduces the need for secondary containment and additional PPE, cutting operational costs.
  • Maximizes yield with efficient transfer of poorly flowing and high-value materials.
  • Integrates seamlessly into existing systems with space-saving design and full automation.

General


Applications
Raw materials,Chemical formulations,Semi-solids,Powder materials,Formulated blends,Excipients,Intermediates,Pharmaceutical apis,Tablets,Pharmaceutical ingredients,Reagents,Granular products,Capsules
End products
Sodium chloride,Silicon dioxide,Potassium sorbate,Chemical reagents,Antibiotic formulations,Metformin,Soft gel capsules,Protein powder,Semi-solid ointments,Effervescent tablets,Ibuprofen,Blended fruit powders,Preformulated excipient blends,Multivitamin tablets,Glucose tablets,Active pharmaceutical ingredients (apis),Emulsified creams,Acetaminophen,Talcum powder,Vitamin c powder,Paracetamol,Gelatin capsules,Nutraceutical blends,Herbal supplements,Dextrose,Lactose,Granular detergents,Chemical granules
Steps before
Dispensing,Vessel charging,Intermediates,Wet/dry granulation,Mixing,Milling
Steps after
Filtration / separation,Drying,Blending / mixing,Sieving,Compression,Filling,Coating,Sampling
Input ingredients
non-sterile chemical,pharmaceutical API,formulation ingredients,bulk powder materials,poorly flowing products,high value products,APIs,reagents,semi-solid,intermediates,excipients,formulated blends,raw materials
Output ingredients
dust-free production environment,high containment powder transfers,pharma-safe containment down to 1µg/m3,pharma-safe pro containment down to 0.1µg/m3,no additional seals,vacuum or extraction not required,simple low volume extraction,dust particulate control
Market info
Chargepoint Technology is known for its expertise in designing and manufacturing high containment and sterile transfer solutions for pharmaceutical and biopharmaceutical industries, particularly in powder containment and aseptic transfer systems.

Technical Specifications


Containment performance
ChargePoint PharmaSafe® – 1µg/m3
Containment performance
ChargePoint PharmaSafe® pro – 0.1µg/m3
Automation
Fully automatic operation
Locking system
DiscLock™
Sealing method
Disc to disc containment seal
Space utilization
Low-profile
Extraction
PharmaSafe Pro – High performance extraction
IBC loading
Offset mechanical forces
Valve operation
Automatic Split Butterfly Valve

Operating Characteristics


Automation level
Fully automatic with optional PowerDock™
Batch vs. continuous operation
Batch with high containment
CIP/SIP
Designed for CIP systems
Cleaning method
Manual / Automatic
Contamination control
High containment down to 0.1µg/m³
Disc to disc containment seal
Robust
Docking sequence
Automatic docking
Dust control
Eliminates dust with DiscLock™ feature
Energy efficiency
Requires minimal energy for operation
Locking mechanism
Unique DiscLock™ feature
Space requirement
Low-profile design
Valves operation sequence
Active and passive units docking

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


ISPE SMEPAC
Validated containment performance

Physical Characteristics


Compact footprint
Low-profile design
Discharge method
Split Butterfly Valve
Control panel type
Fully automatic operation
Discharge method
Automatic

Custom Options


Control panel type
Not specified
Integration possibilities
Existing or new process setup
Discharge method
Automated with optional PowerDock™
Compact footprint
Low-profile design