Aseptic dosing unit for sensitive ingredients
Ensure the stability of heat-sensitive ingredients with precise in-line dosing technology, enhancing product quality while reducing waste in your production process.
Injects and Monitors Liquid Ingredients in Real-Time
The Tetra Pak® Aseptic Dosing Unit F is a fully automated system that revolutionizes liquid ingredient integration in food and beverage processing. It excels in precisely injecting sensitive ingredients—like enzymes, vitamins, and probiotics—directly before packaging, preserving their efficacy. This system serves dairy, juice, and plant-based production lines by managing a dosing range of 0.5 to 30 liters per hour, with a product throughput of 1,000 to 20,000 liters per hour. Its design features a closed ingredient delivery system ensuring aseptic conditions and minimal cross-contamination. Operators benefit from a sophisticated recipe management system that enhances traceability and safety. This unit is integrated seamlessly between processing and filling stages, promoting just-in-time production flexibility and reducing waste and energy consumption due to efficient dosing procedures. Furthermore, it is constructed for CIP cleaning to minimize downtime and optimize hygiene, making it a valuable tool for maintaining quality in the production of complex liquid products.
Benefits
- Ensures product consistency and quality by delivering precise ingredient dosing.
- Minimizes ingredient waste and associated costs with high-precision injection.
- Enhances production efficiency with seamless integration into existing lines and flexible operation.
- Reduces production downtime through a closed system and CIP-compatible design.
- Boosts product shelf life and safety with reduced ingredient interaction and improved traceability.
- Applications
- Colours,Vitamins,Omega 3,Flavours,Plant-based products,Enzymes,Dairy,Nectars,Juices,Uht lactose reduced milk,Probiotics
- End products
- Fortified soy beverage,Aseptic plant-based almond milk,Dairy-free probiotic kefir,Uht lactose-free milk,Orange-flavored water,Multivitamin nectars,Fruit-flavored yogurt,Omega-3 fortified milk,Probiotic dairy drinks,Vitamin-enhanced orange juice
- Steps before
- Final heat treatment
- Steps after
- Filling,Packaging
- Input ingredients
- lactase,vitamins,flavours,colours,Omega 3,probiotics
- Output ingredients
- UHT lactose reduced milk,products with twice the shelf life,uniform product quality
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Dosing range
- 0.5 – 30 l/h
- Product range
- 1 000 – 20 000 l/h
- Automation
- Fully automated
- High precision dosing
- Prevents waste,ensures uniform quality
- Capacity
- Serves one or several filling machines
- Injection method
- Functional ingredients injected post-heat treatment
- Recipe management system
- Barcoded,traceable
- Shelf life improvement
- Doubles shelf life
- Working mechanism
- Aseptic in-line dosing
- Batch vs inline flow
- Inline Continuous
- Automation level
- Fully Automated
- Changeover time
- Quick switch system
- CIP/SIP
- Reduced cleaning needs
- Cleaning method
- Closed system reduces cleaning
- Unit installation
- Installed between processing and filling machines
- Dosing range
- 0.5 – 30 l/h
- Product range
- 1,000 – 20,000 l/h
- Dosing system flexibility
- Extreme product flexibility
- Aseptic bag size
- 5 or 10 litre
- Control panel type
- Fully automated system
- Discharge method
- Direct to filling machine
- Control panel type
- Touch screen / HMI
- Integration possibilities
- Compatible with multiple filling machines
- Ingredient bag size
- 5 or 10 litre aseptic bags
- Hose diameters
- Adapted to specific recipes
- Recipe management system
- Barcode scanning and data storage