High-speed capsule filler for large batch production
Achieve higher yields and reduce powder waste with a capsule filling solution designed for difficult-to-fill materials, ensuring seamless integration into your high-speed production line.

Fills and Weighs Capsules with Precision
The ZRO 200T from ACG is a high-speed capsule filling machine designed to elevate production efficiency for pharmaceutical and nutraceutical manufacturers. This equipment is tailored to fill a wide range of products, including powders, pellets, tablets, and soft gels, into capsules at a fast pace of up to 200,000 capsules per hour. Its patented technology significantly reduces powder waste while maintaining high yield rates, even with challenging powders like sticky, fluffy, or heat-sensitive materials. Compatible with capsule sizes 000 to 5, it also offers partial filling capabilities as low as 25 mg, ideal for low-dose formulations such as inhalation APIs.
The ZRO 200T integrates seamlessly with existing production lines, featuring a simple mechanical changeover for rapid transitions and minimal downtime. For precise quality control, the machine can be equipped with ACG’s ACCURA capsule check-weighing system, guaranteeing every capsule’s accurate weight. Built for robustness and flexibility, this machine supports a diverse array of end products, from cold and flu capsules to omega-3 fish oil soft gels, underlining its versatility across pharmaceuticals and nutraceuticals.
Benefits
- Enhances production yield by minimizing powder waste, ensuring cost-effective operations.
- Capable of handling diverse and challenging powders, expanding production possibilities.
- Achieves high-speed filling of up to 200,000 capsules per hour, maximizing plant productivity.
- Offers customizable filling options, catering to specific low-dose and varied size applications.
- Integrates with check-weighing systems for precise quality control, maintaining product consistency.
- Applications
- Vitamins, Supplements, Soft gels, Nutraceuticals, Tablets, Pharmaceutical powders, Capsules, Pharmaceuticals
- End products
- Cold and flu capsules, Vitamin d tablets, Herbal dietary supplements, Multivitamin capsules, Paracetamol powder sachets, Omega-3 fish oil soft gels, Probiotic supplements, Antioxidant tablets
- Steps before
- Powder Preparation, Pellet Production, Tablet Formation, Micro-Tablet Manufacturing
- Steps after
- Capsule Check-Weighing, Packaging, Labeling, Quality Control
- Input ingredients
- powders, sticky powders, fluffy powders, hygroscopic powders, heat-sensitive powders, pellets, tablets, micro-tablets, capsules, soft gels, low-dose APIs
- Output ingredients
- filled capsules, high capsule yield, accurately weighed capsules, dust-free capsules
- Market info
- ACG World is known for manufacturing capsules and capsule filling machines, providing integrated pharmaceutical solutions with a strong reputation for innovation, quality, and comprehensive service offerings in the pharmaceutical manufacturing industry.
- Speed
- 200, 000 capsules/hr
- Capsule sizes
- 000 to 5
- Stations
- 10
- Filling type
- Powders, pellets, tablets, micro-tablets, capsules, soft gels
- Partial filling capability
- 25 mg
- Capsule Filling Speed
- Up to 200, 000 capsules/hr
- Batch vs. Continuous Operation
- Batch
- Automation Level
- PLC
- Powder Handling Capability
- Sticky, Fluffy, Hygroscopic, Heat-sensitive
- Changeover Time
- Under an hour
- Partial Filling Capability
- As low as 25 mg
- Dust-free Operation
- Yes
- Integration Capability with Check-weigher
- ACCURA 100% Capsule Check-weigher
- Sticky powders
- Compatible
- Fluffy powders
- Compatible
- Hygroscopic powders
- Compatible
- Heat-sensitive powders
- Compatible
- High fines percentage
- Compatible
- APIs Filling
- Low-dose APIs like inhalation formulations
- Control panel type
- Simplified mechanical interface
- Integration possibilities
- Compatible with ACCURA 100% capsule check-weigher
- Capsule size adaptability
- 000 to 5
- Filling capability
- Partial filling, as low as 25 mg
- Product adaptability
- Powders, pellets, tablets, micro-tablets, capsules, soft gels