High-speed capsule filler for large batch production

Achieve higher yields and reduce powder waste with a capsule filling solution designed for difficult-to-fill materials, ensuring seamless integration into your high-speed production line.

Fills and Weighs Capsules with Precision

The ZRO 200T from ACG is a high-speed capsule filling machine designed to elevate production efficiency for pharmaceutical and nutraceutical manufacturers. This equipment is tailored to fill a wide range of products, including powders, pellets, tablets, and soft gels, into capsules at a fast pace of up to 200,000 capsules per hour. Its patented technology significantly reduces powder waste while maintaining high yield rates, even with challenging powders like sticky, fluffy, or heat-sensitive materials. Compatible with capsule sizes 000 to 5, it also offers partial filling capabilities as low as 25 mg, ideal for low-dose formulations such as inhalation APIs.

The ZRO 200T integrates seamlessly with existing production lines, featuring a simple mechanical changeover for rapid transitions and minimal downtime. For precise quality control, the machine can be equipped with ACG’s ACCURA capsule check-weighing system, guaranteeing every capsule’s accurate weight. Built for robustness and flexibility, this machine supports a diverse array of end products, from cold and flu capsules to omega-3 fish oil soft gels, underlining its versatility across pharmaceuticals and nutraceuticals.

Benefits

  • Enhances production yield by minimizing powder waste, ensuring cost-effective operations.
  • Capable of handling diverse and challenging powders, expanding production possibilities.
  • Achieves high-speed filling of up to 200,000 capsules per hour, maximizing plant productivity.
  • Offers customizable filling options, catering to specific low-dose and varied size applications.
  • Integrates with check-weighing systems for precise quality control, maintaining product consistency.

General


Applications
Vitamins, Supplements, Soft gels, Nutraceuticals, Tablets, Pharmaceutical powders, Capsules, Pharmaceuticals
End products
Cold and flu capsules, Vitamin d tablets, Herbal dietary supplements, Multivitamin capsules, Paracetamol powder sachets, Omega-3 fish oil soft gels, Probiotic supplements, Antioxidant tablets
Steps before
Powder Preparation, Pellet Production, Tablet Formation, Micro-Tablet Manufacturing
Steps after
Capsule Check-Weighing, Packaging, Labeling, Quality Control
Input ingredients
powders, sticky powders, fluffy powders, hygroscopic powders, heat-sensitive powders, pellets, tablets, micro-tablets, capsules, soft gels, low-dose APIs
Output ingredients
filled capsules, high capsule yield, accurately weighed capsules, dust-free capsules
Market info
ACG World is known for manufacturing capsules and capsule filling machines, providing integrated pharmaceutical solutions with a strong reputation for innovation, quality, and comprehensive service offerings in the pharmaceutical manufacturing industry.

Technical Specifications


Speed
200, 000 capsules/hr
Capsule sizes
000 to 5
Stations
10
Filling type
Powders, pellets, tablets, micro-tablets, capsules, soft gels
Partial filling capability
25 mg

Operating Characteristics


Capsule Filling Speed
Up to 200, 000 capsules/hr
Batch vs. Continuous Operation
Batch
Automation Level
PLC
Powder Handling Capability
Sticky, Fluffy, Hygroscopic, Heat-sensitive
Changeover Time
Under an hour
Partial Filling Capability
As low as 25 mg
Dust-free Operation
Yes
Integration Capability with Check-weigher
ACCURA 100% Capsule Check-weigher

Material Compatibility


Sticky powders
Compatible
Fluffy powders
Compatible
Hygroscopic powders
Compatible
Heat-sensitive powders
Compatible
High fines percentage
Compatible

Product type Characteristics


APIs Filling
Low-dose APIs like inhalation formulations

Custom Options


Control panel type
Simplified mechanical interface
Integration possibilities
Compatible with ACCURA 100% capsule check-weigher
Capsule size adaptability
000 to 5
Filling capability
Partial filling, as low as 25 mg
Product adaptability
Powders, pellets, tablets, micro-tablets, capsules, soft gels