High-speed capsule filler for large batch production
Achieve higher yields and reduce powder waste with a capsule filling solution designed for difficult-to-fill materials, ensuring seamless integration into your high-speed production line.
Fills and Weighs Capsules with Precision
The ZRO 200T from ACG is a high-speed capsule filling machine designed to elevate production efficiency for pharmaceutical and nutraceutical manufacturers. This equipment is tailored to fill a wide range of products, including powders, pellets, tablets, and soft gels, into capsules at a fast pace of up to 200,000 capsules per hour. Its patented technology significantly reduces powder waste while maintaining high yield rates, even with challenging powders like sticky, fluffy, or heat-sensitive materials. Compatible with capsule sizes 000 to 5, it also offers partial filling capabilities as low as 25 mg, ideal for low-dose formulations such as inhalation APIs.
The ZRO 200T integrates seamlessly with existing production lines, featuring a simple mechanical changeover for rapid transitions and minimal downtime. For precise quality control, the machine can be equipped with ACG’s ACCURA capsule check-weighing system, guaranteeing every capsule’s accurate weight. Built for robustness and flexibility, this machine supports a diverse array of end products, from cold and flu capsules to omega-3 fish oil soft gels, underlining its versatility across pharmaceuticals and nutraceuticals.
Benefits
- Enhances production yield by minimizing powder waste, ensuring cost-effective operations.
 - Capable of handling diverse and challenging powders, expanding production possibilities.
 - Achieves high-speed filling of up to 200,000 capsules per hour, maximizing plant productivity.
 - Offers customizable filling options, catering to specific low-dose and varied size applications.
 - Integrates with check-weighing systems for precise quality control, maintaining product consistency.
 
- Applications
 - Vitamins, Supplements, Soft gels, Nutraceuticals, Tablets, Pharmaceutical powders, Capsules, Pharmaceuticals
 - End products
 - Cold and flu capsules, Vitamin d tablets, Herbal dietary supplements, Multivitamin capsules, Paracetamol powder sachets, Omega-3 fish oil soft gels, Probiotic supplements, Antioxidant tablets
 - Steps before
 - Powder Preparation, Pellet Production, Tablet Formation, Micro-Tablet Manufacturing
 - Steps after
 - Capsule Check-Weighing, Packaging, Labeling, Quality Control
 - Input ingredients
 - powders, sticky powders, fluffy powders, hygroscopic powders, heat-sensitive powders, pellets, tablets, micro-tablets, capsules, soft gels, low-dose APIs
 - Output ingredients
 - filled capsules, high capsule yield, accurately weighed capsules, dust-free capsules
 - Market info
 - ACG World is known for manufacturing capsules and capsule filling machines, providing integrated pharmaceutical solutions with a strong reputation for innovation, quality, and comprehensive service offerings in the pharmaceutical manufacturing industry.
 - Speed
 - 200, 000 capsules/hr
 - Capsule sizes
 - 000 to 5
 - Stations
 - 10
 - Filling type
 - Powders, pellets, tablets, micro-tablets, capsules, soft gels
 - Partial filling capability
 - 25 mg
 - Capsule Filling Speed
 - Up to 200, 000 capsules/hr
 - Batch vs. Continuous Operation
 - Batch
 - Automation Level
 - PLC
 - Powder Handling Capability
 - Sticky, Fluffy, Hygroscopic, Heat-sensitive
 - Changeover Time
 - Under an hour
 - Partial Filling Capability
 - As low as 25 mg
 - Dust-free Operation
 - Yes
 - Integration Capability with Check-weigher
 - ACCURA 100% Capsule Check-weigher
 - Sticky powders
 - Compatible
 - Fluffy powders
 - Compatible
 - Hygroscopic powders
 - Compatible
 - Heat-sensitive powders
 - Compatible
 - High fines percentage
 - Compatible
 - APIs Filling
 - Low-dose APIs like inhalation formulations
 - Control panel type
 - Simplified mechanical interface
 - Integration possibilities
 - Compatible with ACCURA 100% capsule check-weigher
 - Capsule size adaptability
 - 000 to 5
 - Filling capability
 - Partial filling, as low as 25 mg
 - Product adaptability
 - Powders, pellets, tablets, micro-tablets, capsules, soft gels