Bigbag discharge system for food, chemical, and pharmaceutical industries
Ensure precise and dust-free handling of bulk powders with a flexible and modular discharge system, designed for seamless integration within complex processing lines.
Handles and Dispenses Powders and Granules Efficiently
The Bigbag Discharge Master from Daniatech is an ergonomic and flexible system engineered for efficient handling and discharging of powders and granules in the food, chemical, and pharmaceutical industries. This modular system allows adaptation to various bigbag types and discharge options, ensuring seamless integration into existing production lines. Its core design includes a three-module structure featuring a bottom section with multiple discharge options, a customizable middle section, and a top section equipped with an electrical hoist or fixed frame for forklift handling.
Ideal for applications ranging from dairy and infant formula to biotech and pet food products, the Bigbag Discharge Master offers precise weighing and dosing capabilities. It supports connection to pneumatic conveying systems and can include components like flow aids, vibrators, sifters, and dust extraction units to optimize operational efficiency. With safety and compliance in mind, it features ATEX-compliant solutions and low dust emission designs, ensuring both operator safety and environmental standards are met.
Designed for ease of use, the system incorporates options such as load cells for accurate weight measurement, and its ergonomic construction allows safe access with minimal manual handling. The integration of a central PLC control system facilitates automated operations, enhancing productivity and reducing operational downtime. Additionally, its robust construction supports long-term durability and minimal maintenance needs, with options available for CIP systems to ensure contamination-free cleaning and ongoing equipment reliability.
Benefits
- Enhances operational efficiency with modular design adaptable to various production needs.
- Reduces environmental impact through closed system design minimizing dust emissions.
- Boosts productivity with seamless integration into existing pneumatic conveying systems.
- Increases safety and compliance with ATEX-certified components.
- Minimizes manual handling, enhancing operator safety and ease of use.
- Applications
- Sauces,Sweetened condensed milk,Infant formula,Cheese,Processed cheese,Biotech products,Soft drinks,Ice cream mix,Chemicals,Soups,Hummus,Condiments,Cream cheese,Analogue cheese,Recombined milk,Juices,Syrups,Powdered products,Pet food,Flavoured milk,Concentrates,Dulce de leche,Pharmaceuticals,Plant-based beverages,Personal care products,Confectionary,Liquid batters,Mayonnaise,Dairy products,Spreadable cheese
- End products
- Pancake batter,Mozzarella cheese,Protein powder,Orange juice concentrate,Caramel-flavored sweetened condensed milk,Chocolate truffles,Uht milk,Garlic hummus,Olive oil mayonnaise,Pcr reagents,Grain-free pet kibble,Protein-infused infant formula,Tomato soup,Hot sauce,Carbonated cola drink,Vanilla ice cream base,Lactose-free milk,Vegan almond milk,Fertilizers,Dulce de leche spread,Dairy-free cheddar,Maple syrup,Sliced processed cheese,Chocolate-flavored milk,Shampoo,Antibiotic capsules,Cream cheese with chives
- Steps before
- Purification,Drying,Emulsification,Grinding
- Steps after
- Sterilization,Packing,Coating
- Input ingredients
- bigbags,bulk materials,powder,granulate materials
- Output ingredients
- discharged materials,bulk materials,powder,granulate materials
- Market info
- Daniatech specializes in manufacturing industrial mixers and processing equipment, known for innovation and high-quality engineering, specifically within the food, beverage, and pharmaceutical industries. Their solutions are tailored to improve efficiency and performance in production processes.
- Bigbag size
- According to EN21898
- Volume
- 0.5 – 2 m³
- Height (max)
- 2200 mm
- Lifting straps
- 300 mm
- Filling sprout diameter
- Ø350 – 450 mm
- Compressed Air Usage
- Up to 7 bar,2-10 m³/h
- Automation
- PLC-controlled
- Flow aids options
- Vibrator,fluidiser
- Dust extraction
- Around the outlet sprout
- Load cells and weighing computer
- Available
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Changeover time
- Quick adjustment with modular design
- Dust emission control
- Low dust emission closed system
- Ergonomic design
- EHEDG compliant
- Hoist operation
- Electrical hoist or fixed frame with forklift compatibility
- Bigbag handling flexibility
- Forklift handling on lifting yoke
- Discharge adaptability
- Multiple discharge options for bottom section
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Industry Application
- Food,Chemical,Pharmaceutical
- Machine footprint
- Customizable based on module
- Height
- Up to 2200 mm
- Volume Capacity
- 0.5 – 2 m³
- Feed/Discharge method
- Forklift handling,electrical chain hoist
- Discharge method
- Bottom section options
- Filling sprout diameter
- Ø350 – 450 mm
- Lifting Options
- Forklift handling on a lifting yoke / Electrical chain hoist
- Discharge Options
- Bottom section with various discharge options
- Section Heights
- Middle section available in different heights
- Hoist Options
- Electrical hoist / Fixed frame
- Connection Options
- Connection to dosing systems like rotary valves,screw feeder
- Dust Extraction
- Dust extracting around the outlet sprout
- Outlet Hopper Sizes
- Different sizes available
- Vibration Options
- Vibrator on bigbag / Fluidiser and vibrator on outlet funnel
- Load Cells
- Load cells and weighing computer available
- Control System
- Central PLC control system
- ATEX Zones
- Options for other ATEX zones
- Grounding
- Grounding clamp
- Fan Options
- Fan with connection to the filling head for air replacement
- Additional Equipment
- Sifter / Magnet / Lump-breaking equipment