Lab punching and sealing system for cleanroom conditions

Test and refine your packaging processes with precision, ensuring flawless seals and adaptable functionality, even under stringent cleanroom conditions. Ideal for small-series production runs, this compact solution empowers you to explore new product designs and streamline your path to industrial scalability.

Punches, Seals, and Fills Packaging

The RD 06 from Rychiger is a versatile lab punching and sealing machine expertly designed for small-scale production and R&D facilities. This machine supports seamless transition from lab to industrial scale, accommodating the complex packaging needs of food, beverage, and life science sectors. It stands out due to its compact design suitable for ISO class 7 and 8 cleanrooms, ensuring hygienic operation standards ideal for sensitive applications like in-vitro diagnostics. The RD 06 executes processes such as punching, sealing, and filling, organized in a semi-automated and operator-friendly manner. Featured with a user-configurable HMI, it guarantees repeatable, precise operations, vital for testing product formats and pilot production runs. Compatible with foil handling for roll stock and optional liquid filling modules, the RD 06 integrates smoothly within existing lab setups. Moreover, its two-hand control feature emphasizes operator safety during manual tasks. Rychiger’s machine brings advanced laboratory capabilities to your fingertips, all while being energy efficient with servo-driven mechanics and offering configurations tailored to specific production requirements.

Benefits

  • Enables precise scalability from lab testing to industrial production, ensuring cost-effective development.
  • Operates efficiently in regulated cleanroom conditions, safeguarding product integrity.
  • Enhances safety with intuitive touch control and two-hand operation, minimizing operational risks.
  • Versatile modular setup allows easy customization for diverse packaging needs.
  • Compact design conserves valuable lab space while maintaining high functionality.

General


Applications
Supplements,Snacks,Pet food,Home supplies,Coffee,Confectionary,Cosmetics,Pharma,Janitorial supplies,In-vitro diagnostics,Baby food,Tea,Dairy products
End products
Vitamin capsules,Coffee pods,Tea bags,Canned pet food,Potato chip bags,Pureed baby food pouches,Pill blister packs,Disinfectant wipes,Chocolate wrappers,Soap dispensers,Yogurt containers,Blood testing strips,Lip balm containers
Steps before
Material Preparation,Component Loading,Process Parameter Setup
Steps after
Quality Assurance,Packing,Product Labeling,Mass Production Scaling
Input ingredients
packaging materials,foil lids,liquid materials
Output ingredients
sealed packaging,punched materials,foil-sealed products
Market info
Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.

Technical Specifications


Unit size
Max. 120 mm
Sealing time
0.1 - 180 s
Cycle time
5 - 10 s
Drive
Servo driven
Size (LxWxH)
0.5 x 0.74 x 1.85 m
Weight
300 kg
Connected load
3 x 400 V + Pe / 50 Hz
Rated power
2 kW
Compressed air
≥ 4 bar,10 l/min
Sealing force
500–6,000 N
Sealing temperature
50 - 350°C
Cleanroom Classification
ISO 7 / ISO 8
Automation
Semi-automated

Operating Characteristics


Working mechanism
Punching,Sealing
Automation level
Semi-automated
Batch vs. continuous operation
Batch
Control system
Intuitive Touch Panel
Safety features
Two-hand control
Operating environment
ISO Class 7/8 Clean Room

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


ISO Cleanroom Compliance
ISO Class 7 / ISO Class 8

Physical Characteristics


Size (LxWxH)
0.5 x 0.74 x 1.85 m
Weight
300 kg
Footprint
Compact tabletop design
Outer unit diameter
max. 120 mm
Control panel type
Intuitive touch panel

Custom Options


Control panel type
Intuitive touch panel