Lab punching and sealing system for cleanroom conditions
Test and refine your packaging processes with precision, ensuring flawless seals and adaptable functionality, even under stringent cleanroom conditions. Ideal for small-series production runs, this compact solution empowers you to explore new product designs and streamline your path to industrial scalability.
Punches, Seals, and Fills Packaging
The RD 06 from Rychiger is a versatile lab punching and sealing machine expertly designed for small-scale production and R&D facilities. This machine supports seamless transition from lab to industrial scale, accommodating the complex packaging needs of food, beverage, and life science sectors. It stands out due to its compact design suitable for ISO class 7 and 8 cleanrooms, ensuring hygienic operation standards ideal for sensitive applications like in-vitro diagnostics. The RD 06 executes processes such as punching, sealing, and filling, organized in a semi-automated and operator-friendly manner. Featured with a user-configurable HMI, it guarantees repeatable, precise operations, vital for testing product formats and pilot production runs. Compatible with foil handling for roll stock and optional liquid filling modules, the RD 06 integrates smoothly within existing lab setups. Moreover, its two-hand control feature emphasizes operator safety during manual tasks. Rychiger’s machine brings advanced laboratory capabilities to your fingertips, all while being energy efficient with servo-driven mechanics and offering configurations tailored to specific production requirements.
Benefits
- Enables precise scalability from lab testing to industrial production, ensuring cost-effective development.
- Operates efficiently in regulated cleanroom conditions, safeguarding product integrity.
- Enhances safety with intuitive touch control and two-hand operation, minimizing operational risks.
- Versatile modular setup allows easy customization for diverse packaging needs.
- Compact design conserves valuable lab space while maintaining high functionality.
- Applications
- Supplements,Snacks,Pet food,Home supplies,Coffee,Confectionary,Cosmetics,Pharma,Janitorial supplies,In-vitro diagnostics,Baby food,Tea,Dairy products
- End products
- Vitamin capsules,Coffee pods,Tea bags,Canned pet food,Potato chip bags,Pureed baby food pouches,Pill blister packs,Disinfectant wipes,Chocolate wrappers,Soap dispensers,Yogurt containers,Blood testing strips,Lip balm containers
- Steps before
- Material Preparation,Component Loading,Process Parameter Setup
- Steps after
- Quality Assurance,Packing,Product Labeling,Mass Production Scaling
- Input ingredients
- packaging materials,foil lids,liquid materials
- Output ingredients
- sealed packaging,punched materials,foil-sealed products
- Market info
- Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.
- Unit size
- Max. 120 mm
- Sealing time
- 0.1 - 180 s
- Cycle time
- 5 - 10 s
- Drive
- Servo driven
- Size (LxWxH)
- 0.5 x 0.74 x 1.85 m
- Weight
- 300 kg
- Connected load
- 3 x 400 V + Pe / 50 Hz
- Rated power
- 2 kW
- Compressed air
- ≥ 4 bar,10 l/min
- Sealing force
- 500–6,000 N
- Sealing temperature
- 50 - 350°C
- Cleanroom Classification
- ISO 7 / ISO 8
- Automation
- Semi-automated
- Working mechanism
- Punching,Sealing
- Automation level
- Semi-automated
- Batch vs. continuous operation
- Batch
- Control system
- Intuitive Touch Panel
- Safety features
- Two-hand control
- Operating environment
- ISO Class 7/8 Clean Room
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- ISO Cleanroom Compliance
- ISO Class 7 / ISO Class 8
- Size (LxWxH)
- 0.5 x 0.74 x 1.85 m
- Weight
- 300 kg
- Footprint
- Compact tabletop design
- Outer unit diameter
- max. 120 mm
- Control panel type
- Intuitive touch panel
- Control panel type
- Intuitive touch panel