Aseptic dosing unit for enzymes and vitamins
Efficiently integrate precision ingredient dosing for enzymes and vitamins into your aseptic production line, enhancing product quality and extending shelf life without compromising aseptic conditions.
Aseptically Doses Ingredients in Liquid Products
The Tetra Pak Aseptic Dosing Unit E offers a specialized solution for seamless ingredient integration in liquid products. This fully automatic, in-line system facilitates precise aseptic dosing, optimized for dairy, beverage, and plant-based production lines. Its key innovation lies in maintaining ingredient integrity by dosing post-heating, which reduces the need for excess dosing and preserves original properties. The unit is capable of dosing enzymes, vitamins, flavors, colors, salt, and rennet into various liquid formulations like UHT lactose-free milk and vitamin-fortified drinks.
With a dosing capacity ranging from 5 to 150 l/h, the unit streamlines production while boosting product shelf life by minimizing post-dosage sugar content in milk products. Its PLC-controlled automation ensures high dosing precision and repeatability, and its built-in filter supervision maintains aseptic conditions through precise pressure and temperature control.
Material selection supports sterile operations, with features designed for easy integration into existing lines and reduced operational costs by eliminating an entire process step. Furthermore, Tetra Pak provides engineering support and customization options, allowing the Aseptic Dosing Unit E to be tailored to specific production needs.
Benefits
- Enhances product shelf life by minimizing sugar content, reducing spoilage and extending longevity.
- Lowers operational costs by eliminating the need for ingredient overdosing through precise in-line dosing post-heating.
- Maintains aseptic conditions with automatic filter supervision, ensuring product safety and quality.
- Supports diverse product formulations, increasing production line flexibility.
- Reduces energy consumption with efficient, in-line processing.
- Applications
- Colours,Vitamins,Uht milk,Liquid formulations,Flavours,Enzymes,Lactose reduced milk,Rennet,Salt
- End products
- Vitamin d fortified milk,Liquid vitamin formulations,Uht lactose-free milk,Vanilla flavored milk beverages,Lactase enzyme supplements,Natural food color enhanced drinks,Mozzarella cheese,Salted caramel flavored dairy products
- Steps before
- Heat treatment,Aseptic treatment
- Steps after
- Filling,Aseptic storage,Quality control,Packaging
- Input ingredients
- enzymes,lactase,vitamins,flavours,colours,salt,rennet,particles smaller than 0.22 microns
- Output ingredients
- aseptically treated products,UHT lactose reduced milk,products with extended shelf life,sweetened milk products,final aseptic product
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Automation
- Fully automatic
- Dosing range
- 5 – 150 l/h
- Particulate size capability
- ≤ 0.22 microns
- Shelf life improvement
- Up to 6 months
- Heat load
- Low
- Aseptic conditions
- Maintained
- Working Mechanism
- Automatic in-line aseptic dosing
- CIP/SIP
- Self-supervising system for aseptic conditions
- Batch vs. continuous operation
- Inline continuous
- Automation level
- Fully automatic
- Integrated Steps
- Combines dosing and aseptic system integration
- Aseptic Process
- Prior treatment of ingredients to preserve properties
- Cleaning method
- Aseptic conditions safeguarded with filter supervision
- Abrasion resistance
- High
- Biological compatibility
- Yes
- Cleanability
- Easy to clean,suitable for CIP
- Corrosive resistance (e.g. acids)
- High
- Density/particle size
- Compatible with particles smaller than 0.22 microns
- Footprint
- Compact
- Tank capacity
- 5 – 150 l/h
- Discharge method
- Inline,aseptic
- Control panel type
- Fully automatic
- Can serve multiple fillers
- Yes
- Control panel type
- Automated