Steady and moving pallet palletizers
Optimize your packaging line with advanced palletizing solutions designed to handle diverse containers and configurations efficiently, reducing change-over times and minimizing maintenance, ensuring seamless integration into high-speed production environments.
Palletizes and Depalletizes Diverse Containers Efficiently
The GENIUS series from SIPA offers a modular range of palletizers and depalletizers designed specifically for the beverage and food industries. These systems allow seamless handling and arrangement of diverse container types, including PET bottles, glass bottles, tins, and cartons, ensuring flexibility and precision in packaging processes.
Utilizing a combination of advanced robotic handling and state-of-the-art electronic control systems, the GENIUS palletizers deliver high-speed operation with capacities up to 600 layers per hour on moving pallet models. The system features adaptable module configurations and innovative solutions like Fastlayer and Active Layer, which optimize layer preparation for varying speeds and container orientations.
With fully automated operations, the GENIUS series integrates effortlessly into existing production lines, reducing changeover times and minimizing operator intervention. Energy-efficient components and thoughtful design help lower noise and energy consumption, while options for lubrication-free transmission components reduce maintenance needs. Available with customizable configurations, the GENIUS systems support a broad range of industrial applications, from bottling plants to packaging companies, facilitating improved transport and storage solutions.
Benefits
- Enhances production efficiency by streamlining packaging and handling processes.
- Reduces operational downtime through rapid changeovers and minimal maintenance requirements.
- Lowers energy costs with environmentally conscious, low-noise operation.
- Accommodates a wide variety of container types, ensuring versatile application across industries.
- Improves logistical flexibility with modular, customizable design configurations.
- Applications
- Metal lids,Pet bottles,Crates,Mineral water,Non-food products,Cartons,Shrink-packs,Tea,Milk,Jars,Alcoholic beverages,Tin containers,Food products,Juice,Carbonated beverages,Isotonic drinks,Edible oil,Dairy products,Glass bottles
- End products
- Bottled mineral water,Corrugated boxes,Milk cartons,Cooking oil bottles,Electrolyte sports drinks,Canned food,Jam jars,Milk crates,Refillable glass soda bottles,Beer bottles,Metal jar lids,Cheese packs,Shrink-packed snack multipacks,Single-use pet water bottles,Orange juice cartons,Wine bottles,Soft drinks cans,Green tea containers,Coffee tin cans
- Steps before
- Container production,Shrink-packing,Preform and bottle processing,Inline quality control,Layer formation
- Steps after
- Depalletizing,Distribution,Product loading,Packing,Transport
- Input ingredients
- shrink-packs,cartons,crates,loose PET bottles,loose glass bottles,jars,tin containers or jars with metal lids
- Output ingredients
- palletized shrink-packs,palletized cartons,palletized crates,palletized PET bottles,palletized glass bottles,palletized jars,palletized tin containers or jars with metal lids
- Market info
- Automation
- Fully automatic
- Speed
- Up to 600 layers/hour
- Pallet Type
- Steady and moving
- Container Type
- Shrink-packs,cartons,crates,PET bottles,glass bottles,jars,tin containers
- Layer Preparation System
- Fastlayer,Active Layer
- Gripping Head Type
- Jaw,hook,pliers,vacuum,magnetic
- Operational Flexibility
- High
- Changeover Time
- Reduced
- Layer Transfer
- Halving platform,sweep-off head
- Structural Rigidity
- High
- Control System
- Advanced control and supervision
- Material Recyclability
- High
- Energy Consumption
- Reduced
- Operating Noise
- Reduced
- Working Mechanism
- Steady and moving pallet solutions
- Automation Level
- Fully automatic with limited operator intervention
- Structural Rigidity
- Optimized for increased performance
- Changeover Time
- Reduced changeover times
- Integration Capability
- New layer preparation solutions
- Control System
- Advanced electronic solutions
- Operational Flexibility
- High flexibility in handling container types
- Green Approach
- Reduced energy consumption and noise
- Cycle Optimization
- Improved control of movements
- Maintenance Needs
- Limited maintenance components
- Material Recyclability
- High attention to recyclability
- Operational Safety
- Complete safety of operator
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- Shrink-packs,Cartons,Crates,PET bottles,Glass bottles,Jars,Tin containers
- Handling delicacy
- Soft handling for new generation containers
- Machine footprint
- Compact design
- Layer preparation system
- Fastlayer and Active Layer
- Platform type
- Double moving platform / Steady platform
- Gripping head type
- Vacuum / Magnetic / Jaws - Hooks / Pliers - Cups
- Control panel type
- Integrated with advanced control and supervision system
- Discharge method
- Chain and air conveyors
- Feed method
- Top / Below infeed options
- Height options
- Full height sides in lift area
- Control panel type
- Simple,complete operator control panel
- Integration possibilities
- Advanced control and supervision system
- Operational flexibility
- Reduced change-over times
- Adaptable to various container types
- Layer preparation system
- Fastlayer
- Active Layer
- Head type
- Pliers-type,cap-type,vacuum head,magnetic,centralized jaw head,hook head
- Feeding conduction
- Infeed from below or top
- Gripping system
- Halving platform,Jaws,Hooks,Vacuum,Sweep-off,Magnetic