Continuous acid purification for aluminum anodizing

Eliminate costly impurities from your process acids and ensure consistent quality with a specialized solution designed for aluminum anodizing and copper refining operations.

Purifies and Filters Process Acids Continuously

The APU® Acid Purification Unit from Kovalus Separation Solutions is designed to continuously remove dissolved metals from process acids, maintaining low contaminant levels for enhanced efficiency in aluminum anodizing and copper refining operations. It utilizes ion exchange and membrane filtration to ensure consistent acid purity, thereby reducing acid purchase frequency and waste generation. The system is particularly suited for the production of anodized aluminum sheets and refined copper cathodes, optimizing operational costs and waste management. With continuous operation and a focus on energy efficiency, this unit integrates seamlessly into existing production lines, providing a reliable solution for industries challenged with maintaining acid quality. Its robust construction offers excellent corrosion resistance, and it supports CIP systems for efficient cleaning and maintenance, ensuring prolonged equipment life and minimal downtime.

Benefits

  • Reduces acid purchasing and associated costs by maintaining acid quality.
  • Lowers waste treatment expenses through decreased waste sludge and salt concentration.
  • Enhances production efficiency by recovering valuable by-products like waste aluminum.
  • Ensures consistent product quality with continuous contaminant removal.
  • Minimizes environmental impact with reduced waste and improved resource utilization.

General


Applications
Copper refining,Aluminum anodizing
End products
Refined copper ingots,Anodized aluminum sheets,Anodized aluminum components,Refined copper cathodes
Steps before
Anodizing Preparation,Copper Refining Preparation
Steps after
Waste Neutralization,Marketable Aluminum By-product Processing
Input ingredients
hydrochloric acid,acetic acid,nitric acid,phosphoric acid,sulfuric acid,process acids
Output ingredients
purified acid,waste aluminum recovery,reduced waste sludges,reduced waste salt concentration
Market info
Kovalus Separation is known for manufacturing industrial engineered-to-order (ETO) separation equipment, specializing in tailored solutions for complex filtration and separation needs, with a strong reputation for innovation, quality, and reliability in various industries.

Technical Specifications


Acid Purification
Continuous and Consistent
Acid Types Purified
Hydrochloric,Acetic,Nitric,Phosphoric,Sulfuric
Application
Aluminum Anodizing,Copper Refining
Contaminant Removal
Dissolved Metals
Efficiency
Reduction in Acid Purchase Frequency and Costs
Operation
Continuous

Operating Characteristics


Working Mechanism
Continuous metal removal
Operation Type
Inline Continuous
Cleaning Method
CIP compatible
Automation Level
PLC controlled
Integrated Steps
Acid purification and metal removal
Process Efficiency
Improved acid reuse

Material Compatibility


Corrosive resistance (e.g. acids)
Hydrochloric,acetic,nitric,phosphoric,sulfuric acids
Chemical resistance
Dissolved metals removal

Product type Characteristics


Acid type
Hydrochloric,acetic,nitric,phosphoric,sulfuric
Metal removal
Dissolved metals from process acids
Primary application
Aluminum anodizing,copper refining

Physical Characteristics


System Type
Continuous
Footprint
Compact
Tank Material
Corrosion-Resistant
Piping Configuration
Customized
Feed/Discharge Method
Inline

Custom Options


Compact footprint
Yes