Industrial continuous heat treatment for dry ingredients
Optimize your production line with a continuous system that ensures precise heat treatment for bulk solids, enhancing both efficiency and product quality while maintaining safety and environmental standards.
Roasts, Sterilizes, and Pasteurizes Grains and Seeds
The Revtech Versatile Continuous Coil Roaster, an innovation from Revtech Process Systems, excels in the precise roasting, pasteurization, and sterilization of grains, seeds, and nuts. Employing a patented process, it utilizes electrical heating combined with vibrational transport in a closed spiral system for consistent and efficient heat treatment. It is ideal for producing a range of end-products such as beer malt, roasted oats, and pasteurized almonds, while ensuring safety with a validated reduction of pathogens like salmonella.
Capable of continuous, fully automated operation, this system integrates seamlessly into existing production lines. It boasts significant energy efficiency, consuming approximately 100 kW/ton for pasteurization, and between 150 to 300 kW/ton for roasting, enabled by optimized heat transfer and low steam usage. Constructed from durable stainless steel, it guarantees corrosion resistance and longevity.
With compliance to FDA standards and certifications from the Almond Board of California, the equipment is tailored for food and chemical industry manufacturers prioritizing cleanliness and safety. Its design facilitates easy cleaning and maintenance, supported by Revtech’s engineering teams for any customization needs.
Benefits
- Enhances product safety with certified pathogen reduction, ensuring compliance with FDA standards.
- Optimizes energy use, reducing operational costs with efficient heat transfer methods.
- Preserves product quality through gentle handling and low steam flow, maintaining texture and taste.
- Integrates seamlessly into production lines with fully automated, continuous operation.
- Minimizes maintenance efforts with durable construction and easy cleaning protocols.
- Applications
- Chemicals,Food,Grains,Li-ion batteries,Cereal products,Chemical products,Nuts,Seeds,Biomass
- End products
- Muesli base flakes,Sterilized seeds,Cornflakes,Specialty chemicals,Recycled lithium-ion batteries,Roasted oats,Pasteurized almonds,Granola,Beer malt
- Steps before
- Drying,Toasting,Roasting,Pre-cleaning
- Steps after
- Pasteurization,Steam Sterilization,Cooling,Packaging
- Input ingredients
- dry ingredients,bulk solids,gases,nuts,seeds,grains,cereal products,chemical products
- Output ingredients
- pasteurized products,sterilized food products,roasted nuts,dried ingredients,toasted ingredients,modified cereal products,pathogen-free food products,steam sterilized products
- Market info
- Reading Bakery Systems is renowned for its expertise in designing and manufacturing innovative industrial bakery equipment, particularly for snack food production, combining advanced technology and industry knowledge to enhance productivity and quality.
- Heat generation
- Electrical
- Heat transfer
- 100–300 kW/ton
- Steam sterilization efficiency
- 5 to 7 log reduction
- Energy consumption
- Low,100 kW/ton for pasteurization
- Treatment type
- Pasteurization / Roasting / Sterilization
- Temperature control
- Precise,automated
- Material handling
- Vibrational transport
- Construction material
- Stainless steel spiral
- Automation
- Fully automated installations
- Treatment capacity
- Continuous processing
- Working mechanism
- Continuous heat treatment
- Integrated steps
- Drying,roasting,pasteurization
- Automation level
- Fully automated
- Batch vs. continuous operation
- Continuous
- CIP/SIP
- Not specified
- Cleaning method
- Vibrational transport ensures even cleaning
- Energy efficiency
- Low energy consumption (100-300 kW/ton)
- Changeover time
- Not specified
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Pasteurization Capability
- 5 to 7 log reduction of pathogens
- Sterilization Process
- Steam
- Product Type
- Nuts,seeds,grains
- FDA compliance
- Approved by FDA
- FDA materials
- Meets FDA standards
- ISO 9001 certification
- Certified
- Technical Expert Review Panel (TERP)
- Approved by Almond Board of California
- Machine footprint
- Compact due to spiral design
- Material
- Stainless steel
- System configuration
- Closed spiral system
- Feed method
- Continuous
- Discharge method
- Continuous
- Control panel type
- Touchscreen / HMI
- Discharge method
- Customizable
- Integration possibilities
- PLC / SCADA / IoT
- Compact footprint
- Yes
- Cooling option
- Cryogenic / Ambient
- Drying integration
- Yes