Pilot single-pot processor for granulation and drying
For efficient pilot production, streamline your mixing, granulating, and drying processes within a compact unit that mimics full-scale operations, ensuring reliable outcomes from R&D to batch production.
Mixes, Granulates, and Dries in One Unit
The P/VAC 10-60 from DIOSNA is a versatile single-pot processor that excels in mixing, granulating, and drying operations within one compact unit. Its design allows for efficient processing of pharmaceutical tablets, cosmetics, foods, feed, and fine chemicals. It features an integrated peristaltic pump for precise liquid addition, ensuring batch consistency. The P/VAC 10-60 can be easily integrated into automated pilot and batch operations thanks to its PC control system with batch data logging and 21 CFR Part 11 compliance. Constructed with replaceable containers and seals, it offers durability in diverse production environments. This equipment supports energy-efficient operations by maintaining optimal motor speeds, and it includes CIP-capable features to simplify maintenance and reduce downtime. Suitable for R&D and processing departments, it meets stringent quality standards applicable to its industries.
Benefits
- Enhances batch consistency through precise liquid addition and controlled processing.
- Saves space and reduces equipment costs by combining mixing, granulating, and drying in one unit.
- Minimizes energy usage with optimized motor speeds for efficient operation.
- Simplifies cleaning and maintenance with CIP-capable features, cutting downtime.
- Ensures compliance with regulatory standards like 21 CFR Part 11, suitable for rigorous environments.
- Applications
- Food,Feed,Fine chemicals,Pharmaceutical tablets,Pharma solids,Cosmetics
- End products
- Mineral supplements,Animal feed granules,Fine chemicals: catalyst granules,Pharmaceutical tablets: paracetamol tablets,Cosmetics: facial creams,Foundation powders,Feed: vitamin-enriched pellets,Specialty chemical batches,Food: protein bars,Pressed eye shadow,Pharma solids: controlled-release capsules,Ibuprofen caplets,Effervescent tablets,Instant soup bases,Powdered drink mix,Micronized powders,Detergent enzymes
- Steps before
- Pre-mixing,Ingredient Preparation
- Steps after
- Vacuum Drying,Granulate Packing,Quality Control
- Input ingredients
- dry blends,liquids for granulation,clinical samples
- Output ingredients
- quality granulates,wet granulates,dry granulates
- Market info
- Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.
- Bowl sizes
- 10,25,60 L
- VAC bowl sizes
- 20,50 L
- Speeds (min -1)
- Adjustable
- Dimension Length
- 1800 mm
- Dimension Width
- 950 mm
- Dimension Height
- 1900 mm
- Automation
- PC control with batch data log
- Compliance
- 21 CFR Part 11 compliant
- Working mechanism
- Mixing,Granulating,Drying
- Integrated steps
- Mixing,granulation,and vacuum drying
- Batch vs. continuous operation
- Batch
- CIP/SIP
- CIP-capable air gap shaft seal
- Automation level
- PC control with batch data log
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- 1800 mm x 950 mm x 1900 mm
- Bowl size
- 10
- 25
- 60 (P) / 20
- 50 (VAC)
- Replaceable container
- Yes
- Compact design
- Yes
- Control panel type
- PC control with batch data log
- Bowl sizes
- 10
- 25
- 60 for P / 20
- 50 for VAC
- Replaceable container
- Yes
- Integration possibilities
- Peristaltic pump for liquid addition
- Compliance
- 21 CFR part 11 compliant