Evaporative crystallizers for chemical processing

Optimize your crystallization process with state-of-the-art evaporative technology designed to enhance product purity and efficiency through precise precipitation and volume reduction of diverse compounds.

Precipitates and Purifies Crystalline Solids

The Dedert Forced Circulation Crystallizer is designed for chemical producers, pharmaceutical manufacturers, and food ingredient producers seeking efficient and reliable crystallization solutions. This system operates on a forced circulation mechanism where a continuous slurry of precipitated solids suspends in liquid, facilitating crystal growth and volumetric reduction. It supports applications ranging from the precipitation of amino acids, such as Threonine and Glucosamine, to the purification of electrolytes and vitamin supplements. Capable of integrating seamlessly with existing production lines, it maintains high purity and cost efficiency. The crystallizer offers skid-mounted configurations for compact on-site installation, complete with heat exchangers and motors for customized operation. The setup is PLC-controlled and compatible with a variety of energy sources, ensuring optimized evaporation processes with reduced energy consumption. Constructed with durable materials to resist corrosion, it is available in stainless steel variants to meet stringent chemical compatibility needs. Dedert’s engineering support offers flexibility in customization according to specific process requirements, ensuring comprehensive compliance with industry standards.

Benefits

  • Minimizes operational costs by reducing energy consumption through efficient evaporation.
  • Enhances product purity and quality with precise precipitation and purification processes.
  • Streamlines production with continuous, skid-mounted operation for quick and easy integration.
  • Offers flexibility for various applications with customizable configurations and material options.
  • Ensures compliance with industry standards in chemical and pharmaceutical manufacturing.

General


Applications
Sodium chloride,Vitamin c,Potassium citrate,Sodium sulfate,Gluconic acid,Cyclodextrin,Potassium carbonate,Food,Magnesium lactate,Amino acids,Glucosamine,Monosodium glutamate,Chemical,Citric acid,Ammonium sulfate,Threonine,Itaconic acid,Pollution control operations,Utility,Sodium citrate,Dextrose,Pharmaceutical
End products
Potassium salt substitutes,Threonine feed additives,Table salt,Citric acid for beverages,Magnesium supplements,Glucosamine tablets,Itaconic acid for resins,Baking powder,Vitamin supplements,Cyclodextrin for pharmaceuticals,Msg seasoning,Electrolyte supplements,Food grade dextrose,Sodium citrate for beverages
Steps before
Evaporation,Filtration,Mixing
Steps after
Centrifugation,Drying,Packaging
Input ingredients
process solutions,waste solutions
Output ingredients
crystalline solids,amino acids,ammonium sulfate,citric acid,cyclodextrin,dextrose,gluconic acid,glucosamine,itaconic acid,magnesium lactate,monosodium glutamate,potassium carbonate,potassium citrate,sodium chloride,sodium citrate,sodium sulfate,threonine,vitamin C
Market info
Dedert is known for its expertise in designing and supplying advanced drying and evaporation technologies, serving the chemical, food, and other processing industries with innovative and efficient engineered-to-order solutions.

Technical Specifications


Operation mode
Forced Circulation
Skid Mounted Features
Pre-assembled,Turn-key options
Heating method
Condensation on tube exteriors
Feed type
Liquid with suspended solids
Heat exchangers
Included in skid
Pumps and motors
Included in skid
Instrumentation and control
Included in skid
3-D Modelling
Available for equipment,piping,steel
Optional code stamp
Available for pressure vessels

Operating Characteristics


Working mechanism
Forced circulation with heat-exchange tubes
Batch vs. continuous operation
Continuous
Energy source compatibility
Compatible with evaporator energy sources
Skid mounted option
Basic skid to full Turn-Key solution
Automation level
Instrumentation and control valves integrated
CIP/SIP
Not specified
Cleaning method
Manual

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Feed/discharge method
Forced circulation
Skid-mounted design
Pre-assembled
Heat-exchange components
Tubes within chest
Structural materials
Steel

Custom Options


Control panel type
HMI / PLC
Integration possibilities
3-D Modelling
System assembly options
Skid Mounted / Turn-Key Solution
Materials included
Heat exchangers / Pumps and motors
Optional features
Code stamp for pressure vessels