Explosion-proof bead mill for industrial grinding applications
For manufacturers seeking precise particle size control, this explosion-proof bead mill ensures consistent dispersion and grinding, enhancing product quality and safety in operations involving combustible materials.
Dispersion and Homogenization of Industrial Liquids
The DISPERMAT® SC4 Dissolver from VMA-GETZMANN excels in providing efficient dispersion and homogenization of industrially produced liquids. Known for its precision, it uses a high-shear dissolver mechanism to evenly mix ingredients, ideal for applications ranging from automotive paints to lithium-ion battery slurries. Capable of processing volumes from 30 to 600 liters, it integrates seamlessly into batch or continuous production lines with PLC control for automation. Its energy-efficient motor reduces consumption by up to 15%, optimizing operational costs. Made from corrosion-resistant stainless steel, it ensures longevity and minimal contamination risk. Complies with industry standards for safety and performance, making it suited for chemical and pharmaceutical environments. Easy-to-clean design with optional CIP system facilitates quick maintenance, reducing downtime and ensuring continuous operation. Customization options are available to match specific production requirements, supported by expert engineering assistance from VMA-GETZMANN.
Benefits
- Enhances production efficiency with seamless integration into automated systems.
- Cuts operational costs through energy-efficient motor design.
- Corrosion-resistant materials ensure durability in harsh industrial environments.
- Minimizes downtime with easy-to-clean construction and optional CIP system.
- Customizable to meet specific processing requirements, providing flexibility and precision.
- Applications
- Natural paints,Nano-applications,Primers,Cosmetics,Automotive paints,Printing inks,Ceramic/glass,Emulsion paints,Latex paints,Carbon materials,Fuel cells,Pharma,Adhesives and sealants,Architectural coatings,Batteries,Wood coatings,Agrochemicals,Clear coats,Food products,Polishing agents,Body care
- End products
- Uv-curable screen inks,Carbon black composites,Pesticides,Lithium-ion battery slurries,Synthetic latex wall paint,Fine polishing compounds,Architectural wall paints,Tomato paste,Structural glass coatings,Active pharmaceutical ingredients,Vitamin d supplements,Quantum dots,Exterior satin finishes,Proton exchange membrane fuel cells,Varnishes,Carbon nanotubes,Sunscreen lotions,Automotive primers,Eco-friendly interior paints,Textured drywall primers,Epoxy-based adhesives,Moisturizing creams,Conductive silver inks,Polyurethane clear coats,Herbicides,Digital ceramic tile inks
- Steps before
- Purification,Drying,Grinding,Homogenization,Mixing,Pre-dispersion
- Steps after
- Coating,Sterilization,Packing,Screening,Quality Control,Tablet Pressing,Filling
- Input ingredients
- raw materials,slurries,paints,coatings,pigments,active ingredients,excipients,filler materials,granules,liquids,powders
- Output ingredients
- homogeneous mixtures,dispersed solutions,finely ground particles,high-quality paints,adhesives,sealants,battery compounds,liquid suspensions,nano-scale particles
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 0.3 - 55 kW
- Product Volume
- 0.05 - 2000 litres
- Milling Chamber Volume
- 5 - 30 litres
- Control
- CN / C / SC / PLC
- Cooling Option
- Integrated pressurized cooling
- Speed Adjustment
- Rotary pulse encoder
- Torque Measurement
- Yes
- Explosion Protection
- ATEX Zone 0/1/2
- Milling Bead Size
- 0.3 mm - 2.5 mm
- Temperature Classes
- T1 - T6
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Energy efficiency
- 0.5–2 kWh/kg moisture
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Abrasion resistance
- Ceramic coating on parts
- Cleanability
- Stainless steel surfaces
- Corrosive resistance (e.g. acids)
- PTFE coatings,ATEX compliance
- ATEX certification
- Zone 0/1/2
- Explosion-proof handling
- Yes,for ATEX models
- Machine Footprint
- Compact design for small spaces
- Tank Shape
- Cylindrical
- Tank Size
- 30 – 2000 litres
- Feed/Discharge Method
- Top feed,bottom discharge
- Control Panel Type
- PLC-based control
- Discharge Method
- Manual or automatic
- Control Panel Type
- CN / C / SC / PLC
- Integration Possibilities
- USB (Wi-Fi,LAN expected in 2022)