Container unscrambler for filling lines

Streamline and automate the loading of containers onto your production line with this efficient material handling system, perfect for maintaining continuous and high-speed operations in demanding environments.

Unscrambles and Loads Bottles onto Filling Line

The ATU-42, from Accutek Packaging, is a robust bottle unscrambler turntable crafted to streamline the loading of containers onto filling lines. Featuring stainless steel construction, the AccuTurn 42 offers precision in high-speed production environments across industries such as food, beverage, pharmaceuticals, and chemicals. Its variable speed control and reversible rotation enhance flexibility, while the direct drive system ensures reliable operation. Capable of unscrambling various bottle types—from juice to shampoo—it features height adjustability and can seamlessly integrate into existing packaging lines. The equipment operates continuously and efficiently, making it ideal for operations requiring consistent output with minimal downtime. With options for 220v or a fully pneumatic setup, it caters to diverse operational needs, ensuring high compatibility and ease in maintenance and cleaning.

Benefits

  • Increases production line efficiency by seamlessly integrating bottle loading processes.
  • Minimizes labor requirements with automated unscrambling and loading features.
  • Ensures flexibility in handling various bottle sizes with adjustable height and variable speed control.
  • Provides longevity and durability through stainless steel construction with corrosion resistance.
  • Enhances operational flexibility with options for pneumatic and variable voltage setups.

General


Applications
Chemicals,Beverages,Personal care products,Bottled liquids,Nutraceuticals,Household products,Cosmetics,Food products,Cleaning agents,Pharmaceuticals
End products
Liquid soap bottles,Vitamin supplements,Disinfectant spray bottles,Salad dressing bottles,Syrup bottles,Essential oil bottles,Juice bottles,Shampoo bottles,Facial cream jars,Detergent bottles
Steps before
Container Sorting,Pre-cleaning,Labeling Preparation,Bottle Inspection
Steps after
Filling,Capping,Labeling,Sealing
Input ingredients
containers,bottles
Output ingredients
filled containers,filled bottles
Market info
Accutek is known for manufacturing high-quality engineered-to-order (ETO) equipment, specializing in custom automation and packaging solutions. They are reputed for their innovation, reliability, and ability to meet complex industrial needs.

Technical Specifications


Material
Stainless Steel / Polyethylene
Electrical Requirements
110 VAC
Model
ATU-42
Height
52 inches
Length
42 inches
Width
42 inches
Weight
Apx. 275 lbs. (124.73 kg)
Speed
Apx. 0-7 RPM
Adjustability
Up to 4 inches
Drive System
Direct Drive System
Control
Variable Speed Control
Rotation
Reversible

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Abrasion resistance
Stainless steel
Cleanability
High due to polished stainless steel surface
Corrosive resistance (e.g. acids)
Stainless steel

Product type Characteristics


Container type
Various shapes and sizes

Physical Characteristics


Machine footprint
42 x 42 inches
Height
52 inches
Material
Stainless steel or polyethylene
Weight
Approx. 275 lbs (124.73 kg)
Speed
Approx. 0-7 RPM
Adjustability
Adjustable up to 4 inches
Drive system
Direct drive system
Control panel
Variable speed control

Custom Options


Material Options
Stainless Steel / Polyethylene
Height Adjustment
Up to 4 inches
Rotation Direction
Reversible
Speed Control
Variable Speed
Drive System
Direct Drive
Pneumatic Setup
220v or 90psi All Pneumatic