High pressure homogenizer for dairy and pharmaceutical industries
When uniform texture and stable emulsions are critical, this high-pressure homogenizer ensures consistent particle reduction, enhancing the quality and shelf life of liquid formulations across diverse industrial applications.
Homogenizes Liquid Formulations at High Pressure
The Rannie 77T and Gaulin 77T series from APV are high-pressure homogenizers designed for versatile applications across dairy, food, beverage, and pharmaceutical industries. Featuring a modular design, these homogenizers provide reliable performance by utilizing a robust power end with a novel liquid end, which incorporates ball or poppet pump valves for efficient emulsification and dispersion. Capable of continuous operation, they are perfect for producing uniform textures in products like milk, ice cream, and plant-based drinks.
These machines support automated processes via PLC controls and offer easy integration into existing production lines. The internal gear transmission and low center of gravity minimize vibration, while an enhanced oil cooling system ensures energy efficiency. Available with various material options, including stainless steel, they are ideal for both sanitary and industrial operations. Maintenance is simplified through easy access components and optional CIP systems, ensuring quick and effective cleaning. Configurable options like ceramic plungers and micro-gap valves enhance performance for specific processing needs, meeting rigorous industry standards for quality and hygiene.
Benefits
- Enhances product consistency and quality with precise homogenization.
- Minimizes operational costs through reduced vibration and energy-efficient design.
- Optimizes production with modular, flexible integration into various processing lines.
- Simplifies maintenance efforts with ergonomic design and easy access components.
- Ensures high hygiene standards with sanitary construction and material options.
- Applications
- Beverages,Personal care products,Liquid formulations,Fats and oils,Nutraceuticals,Pet food,Chemical products,Industrial products,Plant-based foods and beverages,Fruit juices,Food products,Yogurt,Baby food,Sanitary / hygienic products,Dairy products,Bakery filling cream,Pharmaceuticals
- End products
- Face creams,Infant formula,Cheese,Pet milk replacers,Ointments,Omega-3 supplements,Paint emulsions,Sanitizer solutions,Ice cream,Margarine,Lotions,Fruit smoothies,Milk,Liquid detergents,Shampoos,Gravy,Carbonated drinks,Plant-based milk,Creams,Polymer emulsions,Wax emulsions
- Steps before
- Filtration,Mixing,Blending,Heat Exchange
- Steps after
- Sterilization,Packing,Cooling,Pulsation Dampening
- Input ingredients
- milk,cream,dairy products,beverages,pharmaceutical ingredients,food ingredients,plant-based drinks,chemicals
- Output ingredients
- homogenized milk,homogenized cream,homogenized dairy products,homogenized beverages,processed pharmaceutical products,processed food products,homogenized plant-based drinks,refined chemicals
- Market info
- SPX Flow is renowned for its expertise in manufacturing industrial ETO equipment, specializing in fluid handling and processing solutions. They are recognized for innovation, reliability, and providing efficient solutions across diverse industries, including food, beverage, and industrial markets.
- Capacity
- 75.95 GPH - 22.95 GPH / 13,500 LPH - 800 LPH
- Pressure
- 2,175 PSI - 17,400 PSI / 150 BAR - 1,200 BAR
- Machine Dimensions
- 89 in x 56.5 in x 56 in / 2,260 mm x 1,435 mm x 1,425 mm
- Machine Weight
- 5,845 lbs / 2,650 kg
- Noise Level
- Low-noise extension available
- Automation
- PLC or Relay-controlled
- Material
- 3-A sanitary design,Stainless steel or duplex materials
- Cooling System
- External plate heat exchanger and temperature transmitter
- Power End
- Internal gear and self-adjusting belt tightener
- Valve Actuation
- Hydraulic valve actuator
- Built-in Features
- Built-in belt tensioner,balanced low-speed crankshaft
- Valve Type
- Single or two stage homogenizing valve
- Oil Treatment
- Enhanced oil treatment and cooling system with oil filter
- Connectivity Options
- Alternative product connections e.g.,tri-clamp
- Automation level
- PLC
- Batch vs. continuous operation
- Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP
- Energy efficiency
- Low kWh/kg
- Changeover time
- Reduced maintenance time
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine Footprint
- Standard
- Packed
- 118/3,000 mm
- Width
- Standard machine
- Packed
- 71/1,800 mm
- Height
- Standard machine
- Packed
- 71/1,800 mm
- Weight (incl. Motor)
- Standard machine
- Packed
- 6,725/3,050 kg
- Low Noise Extension
- 111/2,820 mm x 64/1,630 mm x 66/1,680 mm
- Construction Materials
- Stainless steel or duplex materials for 3-A sanitary design
- Control Panel Type
- Stainless steel control cabinet
- Inspection Window
- Yes
- Built-in Belt Tensioner
- Yes
- Internal Gear Transmission
- Yes
- Control panel type
- PLC or relay operation
- Noise reduction
- Low-noise insulated extension for liquid end
- Cooling system
- Oil cooling system with external plate heat exchanger
- Pump valve material
- Ball or poppet valve options
- Customization
- Various enhanced liquid end block designs for special applications
- Customization
- Choice of materials for cylinder block,pump valves,homogenizing valves,packings,etc.
- Customization
- Electro-polished wetted parts
- Other Features
- Aseptic cylinder design
- Other Features
- Sanitary pulsation dampener(s)