Low-pressure catalytic system for Voc removal

Efficiently remove volatile organic compounds while reducing energy consumption with advanced catalytic oxidation, ensuring air purity and compliance in your production process.

Purifies Exhaust Air Through Catalytic Oxidation

The Low-Pressure Catalytic Oxidation System from Dürr is engineered to support VOC removal across varied industrial applications, including chemical and pharmaceutical production, as well as in coating and surface treatment. At its core, this system employs a catalytic process where exhaust air, preheated through an air-to-air heat exchanger and further heated via a burner, is converted into carbon dioxide and water vapor at a catalyst temperature of 300 to 350°C. It efficiently purifies exhaust gases with diverse hydrocarbon compositions and concentrations, supporting continuous, automated operations. The system’s design includes key components such as a heat exchanger, support burner, and reactor with a catalyst in a honeycomb structure, promoting both energy efficiency and effective VOC breakdown. Its autothermal capability minimizes energy consumption by maintaining necessary temperatures via heat recovery, eliminating the need for additional heat sources. The system fits seamlessly into existing production lines and is adaptable to specific operational needs with customization options, ensuring reliable and safe air purification.

Benefits

  • Reduces energy costs with autothermal operation by utilizing excess heat.
  • Ensures compliance with environmental standards by efficiently breaking down VOCs.
  • Adapts to diverse industrial applications, providing flexibility across sectors.
  • Minimizes operational disruption with continuous, automated functioning.
  • Customizable design supports specific process requirements and optimizes integration.

General


Applications
Chemical industry,Pharmaceutical industry,Surface treatment plants,Coating industry,Paint shops,Printing industry
End products
Pharmaceutical active ingredients,Specialty chemicals,Printed circuit boards,Metal finishing chemicals,Automotive clearcoats,Flexible packaging films
Steps before
Purification,Drying
Steps after
Sterilization,Packing,Coating
Input ingredients
exhaust gases,hydrocarbons,volatile organic compounds (VOCs),exhaust air,low oxygen content
Output ingredients
carbon dioxide,water,converted hydrocarbons
Market info
Dürr is known for its expertise in industrial engineering and manufacturing solutions, specializing in automotive painting technology, environmental technology, and production efficiency systems. It has a strong reputation for innovation and quality in engineered-to-order equipment.

Technical Specifications


Operating temperature of catalyst
300 to 350°C
VOC Concentration
High concentrations managed via bypass
Heat recovery
Individual heat recovery capabilities
Energy consumption
Reduced due to lower oxidation temperature
Volumetric flow rates capacity
Variable
Oxygen content compatibility
Low oxygen content
Heat exchanger type
Air-to-air
Combustion air supply
Fan for startup or combustion air
Burner type
Support burner for initial heating

Operating Characteristics


Working mechanism
Catalytic oxidation of VOCs
Pressure requirement
Atmospheric or slight overpressure/underpressure
Heat recovery
Individual
Oxidation temperature
300 to 350°C
Energy consumption
Lower due to reduced oxidation temperature
Automation level
Monitored inlet,catalyst,and final temperatures
Autothermal operation
Possible with sufficient VOC concentration
Support burner
Used when not in autothermal mode

Material Compatibility


Heat resistance
Up to 350°C
Catalyst material compatibility
Hydrocarbons
Pressure resistance
Atmospheric to slight over/under pressure

Product type Characteristics


Hydrocarbon Adaptability
Wide Range

Physical Characteristics


System configuration
Cylindrical or square catalyst case
Heat exchanger type
Air-to-air heat exchanger
Reactor type
Reactor with catalyst
Catalyst structure
Honeycomb or bulk material
Support grid
Special support grid for catalyst

Custom Options


Control panel type
Touch screen / PLC interface
Integration possibilities
SCADA / DCS integration
Heat recovery customization
Individual heat recovery
Catalyst configuration
Honeycomb / bulk material
Support grid type
Special support grid for catalyst