Industrial bin vent filter for fine dust particles

Enhance your production line with efficient fine dust filtration to ensure clean operations and meet stringent environmental standards.

Filters and De-dusts Fine Particles

The DEB Filter ZSD from Zeppelin Systems is a pressure shock-proof ventilation filter designed for high-efficiency filtration and de-dusting across various industries, including chemical, food, plastics, and rubber. This system utilizes anti-static filter cartridges with a PTFE membrane, optimizing for environments handling powdered sugar, polyethylene pellets, and carbon black.

Its robust stainless steel construction ensures durability, and the cylindrical housing design facilitates easy access to filter cartridges via a hinged side door. The modular system is equipped with a microprocessor control system and air jet pipes for effective de-dusting with purified compressed air, ensuring continuous, automated operation.

Operational and compliance excellence is achieved through features like a compressed air reservoir with pneumatic diaphragm valves, differential pressure monitoring, and design compliance with ATEX 2014/34/EU for Zone 22 areas. The DEB Filter ZSD integrates seamlessly into existing processes, offering customization options, including electronic master controllers and soundproofing, tailored to meet specific production line requirements.

Benefits

  • Enhances air quality by efficiently removing fine dust particles, ensuring a safe working environment.
  • Saves space with downwards removal of filter cartridges, eliminating the need for overhead clearance.
  • Reduces manual intervention through automated de-dusting with integrated pneumatic controls.
  • Ensures process reliability with compliance to ATEX standards for explosive dust environments.
  • Supports flexible integration with modular design for customization to specific production needs.

General


Applications
Food industry,Chemical industry,Fine dust,Plastics,Rubber and tire industry
End products
Polyethylene pellets,Powdered sugar,Rubber pellets,Pigment powders,Carbon black,Whey protein powder
Steps before
Material Handling,Dust Collection,Material Blending
Steps after
Air Filtration,Dust Collection,Safety Compliance Check
Input ingredients
fine dust particles,compressed air,de-oiled air,dust class M particles
Output ingredients
purified air,clean gas
Market info
Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.

Technical Specifications


Filter housing material
Stainless steel (1.4301)
Filter housing height
1,000 mm
Filter cartridge diameter
120 mm (DEB)
Compressed air pressure
Up to 6 bar
Cartridge material
Anti-static polyester fleece with PTFE membrane or aluminum coating
Dust class
"M" in accordance with DIN EN 60335-2-69
Pneumatic valve control voltage
24 V DC
Microprocessor control system
Available
Differential pressure monitoring
Optional
ATEX compliance
2014/34/EU for Zone 22

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
Automation level
Manual / PLC / SCADA
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture
CIP/SIP
CIP 121°C / SIP 135°C


ATEX certification
2014/34/EU for Zone 22
Dust class certification
M (DIN EN 60335-2-69)

Physical Characteristics


Footprint
Compact
Shape
Cylindrical
Height
1,000 mm
Material
Stainless Steel (1.4301)
Filter Cartridge Diameter
120 mm
Access
Hinged Side Door
Discharge Method
Pull Downwards

Custom Options


De-dusting control
Electronic master controller
Differential pressure monitoring
Available
Anti-static filter cartridges
PTFE membrane or aluminum coating
Soundproofing
Available
Compliance
ATEX 2014/34/EU Zone 22
Microprocessor control system
Available