Powder wetting and dispersion system
Revolutionize your production with a system that seamlessly inducts, wets, and disperses powders, eliminating dust and material loss while enhancing product quality in continuous processing environments.
Inducts, Wets, and Disperses Powders Inline
The YSTRAL Conti-TDS is a cutting-edge inline dispersing system designed to transform powder processing in industries such as chemical, food, pharmaceutical, and cosmetics. With its unique rotor-stator technology, it generates significant negative pressure to induct powders directly into liquids, ensuring dust-free and lossless joining under vacuum. This results in immediate dispersion and de-agglomeration, crucial for producing high-quality end products like emulsion paints, anticorrosive coatings, and nutritional supplements. Offering liquid throughput ranging from 10 to 200 m³/h and handling maximum viscosities up to 200,000 mPas, the system’s performance is efficient and scalable. The Conti-TDS is automated for continuous operation, minimizing production times and costs. Customization options include explosion-resistant design and various certifications, accommodating diverse production needs. Constructed from robust stainless steel (AISI 316 L), it promises durability and resistance to corrosion, while its easy-to-clean design supports hygienic standards, ideal for sensitive applications.
Benefits
- Enhances product quality by ensuring complete powder dispersion and de-agglomeration.
- Minimizes production costs and time through integrated process steps.
- Offers dust-free and lossless powder handling, crucial for operational safety and material savings.
- Customizable design options meet diverse compliance standards, including explosion resistance.
- Maintains hygiene with easy-to-clean components, essential for food and pharmaceutical applications.
- Applications
- Food, Inks, Coatings, Cosmetics, Chemical, Household, Paints, Pharmaceutical
- End products
- Pigment pastes, Nutritional supplements, Emulsion paints, Liquid detergents, Anticorrosive coatings, Polyurethane dispersions, Shampoo bases, Dairy emulsions
- Steps before
- Material preparation, Container emptying, Powder transport, Pre-mixing
- Steps after
- Product quality analysis, Packing, Quality control, Storage
- Input ingredients
- powders, liquids, sticky powders, dusty powders, powder from silo, powder from big bag, powder from hopper, powder from sack, powder from barrel
- Output ingredients
- dispersed mixture, de-agglomerated product, liquid with dispersed powder
- Market info
- Ystral is known for its expertise in mixing, dispersing, and powder wetting technologies, providing high-quality engineered-to-order equipment solutions for industries such as chemicals, pharmaceuticals, and food, renowned for innovation, reliability, and efficiency in process optimization.
- Power
- 5.5 – 250 kW
- Voltage
- 230 / 400 / 500 V, 50 Hz, custom voltages possible
- Speed
- 1.500 / 3.000 min-1, stepless up to 3, 600 min-1 with frequency converter
- Dispersion Chamber Material
- Stainless steel 1.4404 (AISI 316 L)
- Liquid Throughput
- 10 - 200 m3/h
- Maximum Viscosity
- 200, 000 mPas
- Suction Power (Powder)
- up to 24 t/h
- Options
- Explosion-resistant design, certificate, qualifications
- Working Mechanism
- Vacuum-induced powder dispersion
- Integrated Steps
- Induction, wetting, dispersion
- Batch vs. Inline Flow
- Inline Continuous
- Air Incorporation Control
- No ingress of external air
- Powder Handling
- Dust and loss-free
- Changeover Time
- Quick release tools
- Energy Efficiency
- Reduced production times
- Machine footprint
- Compact design
- Discharge method
- Inline continuous
- Material of construction
- Stainless steel 1.4404 (AISI 316 L)
- Control panel type
- Integrated control
- Control panel type
- Customizable HMI
- Integration capabilities
- SCADA / PLC integration
- Material of construction
- Stainless steel AISI 316 L / Special material
- Swappable tools
- Yes, quick release
- Explosion-resistant design
- Optional
- Voltage
- Customizable 230 / 400 / 500 V, 50 Hz
- Suction power powder
- Up to 24 t/h