Powder wetting and dispersion system
Revolutionize your production with a system that seamlessly inducts, wets, and disperses powders, eliminating dust and material loss while enhancing product quality in continuous processing environments.
Inducts, Wets, and Disperses Powders Inline
The YSTRAL Conti-TDS is a cutting-edge inline dispersing system designed to transform powder processing in industries such as chemical, food, pharmaceutical, and cosmetics. With its unique rotor-stator technology, it generates significant negative pressure to induct powders directly into liquids, ensuring dust-free and lossless joining under vacuum. This results in immediate dispersion and de-agglomeration, crucial for producing high-quality end products like emulsion paints, anticorrosive coatings, and nutritional supplements. Offering liquid throughput ranging from 10 to 200 m³/h and handling maximum viscosities up to 200,000 mPas, the system’s performance is efficient and scalable. The Conti-TDS is automated for continuous operation, minimizing production times and costs. Customization options include explosion-resistant design and various certifications, accommodating diverse production needs. Constructed from robust stainless steel (AISI 316 L), it promises durability and resistance to corrosion, while its easy-to-clean design supports hygienic standards, ideal for sensitive applications.
Benefits
- Enhances product quality by ensuring complete powder dispersion and de-agglomeration.
- Minimizes production costs and time through integrated process steps.
- Offers dust-free and lossless powder handling, crucial for operational safety and material savings.
- Customizable design options meet diverse compliance standards, including explosion resistance.
- Maintains hygiene with easy-to-clean components, essential for food and pharmaceutical applications.
- Applications
- Food,Inks,Coatings,Cosmetics,Chemical,Household,Paints,Pharmaceutical
- End products
- Pigment pastes,Nutritional supplements,Emulsion paints,Liquid detergents,Anticorrosive coatings,Polyurethane dispersions,Shampoo bases,Dairy emulsions
- Steps before
- Material preparation,Container emptying,Powder transport,Pre-mixing
- Steps after
- Product quality analysis,Packing,Quality control,Storage
- Input ingredients
- powders,liquids,sticky powders,dusty powders,powder from silo,powder from big bag,powder from hopper,powder from sack,powder from barrel
- Output ingredients
- dispersed mixture,de-agglomerated product,liquid with dispersed powder
- Market info
- Ystral is known for its expertise in mixing, dispersing, and powder wetting technologies, providing high-quality engineered-to-order equipment solutions for industries such as chemicals, pharmaceuticals, and food, renowned for innovation, reliability, and efficiency in process optimization.
- Power
- 5.5 – 250 kW
- Voltage
- 230 / 400 / 500 V,50 Hz,custom voltages possible
- Speed
- 1.500 / 3.000 min-1,stepless up to 3,600 min-1 with frequency converter
- Dispersion Chamber Material
- Stainless steel 1.4404 (AISI 316 L)
- Liquid Throughput
- 10 - 200 m3/h
- Maximum Viscosity
- 200,000 mPas
- Suction Power (Powder)
- up to 24 t/h
- Options
- Explosion-resistant design,certificate,qualifications
- Working Mechanism
- Vacuum-induced powder dispersion
- Integrated Steps
- Induction,wetting,dispersion
- Batch vs. Inline Flow
- Inline Continuous
- Air Incorporation Control
- No ingress of external air
- Powder Handling
- Dust and loss-free
- Changeover Time
- Quick release tools
- Energy Efficiency
- Reduced production times
- Machine footprint
- Compact design
- Discharge method
- Inline continuous
- Material of construction
- Stainless steel 1.4404 (AISI 316 L)
- Control panel type
- Integrated control
- Control panel type
- Customizable HMI
- Integration capabilities
- SCADA / PLC integration
- Material of construction
- Stainless steel AISI 316 L / Special material
- Swappable tools
- Yes,quick release
- Explosion-resistant design
- Optional
- Voltage
- Customizable 230 / 400 / 500 V,50 Hz
- Suction power powder
- Up to 24 t/h