Horizontal bead mill for industrial nano grinding
Achieve precision in nano-scale grinding with this advanced bead mill, perfect for ensuring uniform particle dispersion and enhancing product formulation across various industries.
Efficiently Disperses and Homogenizes Liquid Media
The DISPERMAT® SC4 dissolver from VMA-GETZMANN is designed to address complex dispersion and homogenization tasks in liquid and slurry production processes across various industries. Leveraging a high-speed rotor-stator mechanism, it efficiently disperses particles to achieve consistent, fine distributions. This equipment is particularly beneficial in the production of herbicides, automotive clear coats, and battery electrodes. Capable of processing volumes from 30 to 600 liters, the SC4 features PLC control for seamless integration into automated production lines, enhancing process precision and repeatability. It’s built with energy-efficient motors that optimize power usage while maintaining high throughput rates. The dissolver also offers robust material options, ensuring compatibility with corrosive and abrasive substances. For maintenance, the SC4 provides easy access to internal components and supports customized engineering solutions tailored to specific production needs.
Benefits
- Enhances product quality with precise particle distribution and homogenization.
- Integrates seamlessly into automated production lines with PLC control, enhancing operational efficiency.
- Minimizes energy usage and operational costs through optimized motor control.
- Adapts to varying production needs with customizable configurations.
- Ensures long-term durability in corrosive settings with robust material options.
- Applications
- Biotechnology,Nano-applications,Printing inks,Ceramic / glass,Buildings and colors,Carbon materials,Fuel cells,Automobiles,Agrochemistry,Artists,Pharma,Cosmetics,Adhesives and sealants,Food products,Body care,Batteries,Polishing agents
- End products
- Face creams,Oil paints,Battery electrodes,Inkjet printing inks,Oled displays,Diamond polishing slurry,Exterior paints,Pharmaceutical tablets,Interior wall paints,Ceramic tiles,Architectural coatings,Spice extracts,Ceramic glazes,Recycled carbon black,Automotive primers,Sunscreen lotions,Watercolor paints,Screen printing inks,Battery separators,Automotive clear coats,Fungicides,Silicone adhesives,Polyamide sealants,Monoclonal antibodies,Seed coatings,Protein supplements,Herbicides,Carbon nanotubes,Fuel cell electrodes
- Steps before
- Purification,Grinding,Mixing,Drying,Pre-dispersion,Pre-mixing
- Steps after
- Coating,Packing,Sterilization,Filling,Tablet Pressing,Quality Control
- Input ingredients
- fertilizers,plant protection products,seed treatment materials,peat,automotive paints,battery slurry,conductive additives,separator films,architectural coatings,emulsion paints,filler,primers,wood coatings,clear coat,latex paints,natural paints,ceramic pigments,technical ceramics,adhesives,silicones,carbon black,nanotubes,spice pastes,food additives,food supplements,liquid crystal pigments,pharmaceutical ingredients,cosmetics ingredients,polishing grains
- Output ingredients
- homogeneous nutrient distribution,uniform paint layers,finished battery components,separator films,applied coatings,milky or transparent clear coats,final ceramics,finished adhesives,homogeneous silicones,dispersed carbon black,well-dispersed nanotubes,finely ground spice mixtures,homogeneous food products,finely dispersed liquid crystals,refined pharmaceutical products,cosmetic formulations,polished surfaces
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 0.3 - 55 kW
- Product Volume
- 0.05 - 2000 litres
- Milling Chamber Volume
- 5 - 30 litres
- Capacity
- 25 - 1000 litres/hour
- Control
- CN / C / SC / PLC
- Dosing Type
- PLC-controlled
- Cooling Medium
- Water-cooled
- Cooling Option
- Cryogenic / Ambient
- Grinding Bead Size
- 0.3 - 2.5 mm
- Wall Type
- Double-walled
- Automation
- PLC-controlled
- Sealing System
- Single mechanical seal
- Material Lining
- Ceramic / Plastic
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Energy efficiency
- 0.5–2 kWh/kg moisture
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine Footprint
- Compact
- Basin Volume
- 30 – 600 litres
- Basin Volume
- 80 – 1000 litres
- Basin Volume
- 400 – 2000 litres
- Blade Type
- Butterfly / Propeller
- Chamber Volume
- 5 to 30 litres
- Control Panel Type
- PLC / C / SC
- Double Walled Chambers
- Spiral guided cooling water
- Discharge Method
- Quick connections
- Control Panel Type
- CN / C / SC / PLC
- Integration Possibilities
- USB (Wi-Fi,LAN expected in 2022)
- Power Options
- 15 – 55 kW
- Material Lining
- Ceramic,Plastic
- Sealing System
- Integrated Pressurized Sealing System