Automatic chemical mixing system for postharvest treatment

Achieve precise chemical dosing and mixing for postharvest treatments, ensuring consistent application quality and reducing manual handling errors, with a system that seamlessly integrates into your production line.

Dispenses and Mixes Chemicals for Postharvest Treatment

The PRoDOSE™ Automatic Chemical Mixing System from JBT is designed to revolutionize postharvest chemical application for fresh produce processors. This system accurately dispenses and mixes up to three different chemicals directly into process lines, eliminating the need for manual mixing or large tanks. With servo-driven electric motors, it ensures precise dosing within +/- 1 mL, and accommodates a range of chemical viscosities. Ideal for applications involving salad greens and fresh-cut fruits, it integrates seamlessly into continuous production lines, supported by a user-friendly HMI touch screen for monitoring and adjustments. Engineered for reliability, the PRoDOSE™ system includes quick-disconnects for ease of maintenance and is expandable to handle up to twelve different chemicals across multiple units, making it an adaptable solution for diverse postharvest treatment needs.

Benefits

  • Ensures consistent postharvest treatment with precise chemical dosing, reducing waste.
  • Increases operational efficiency by eliminating manual mixing and handling.
  • Simplifies maintenance with tool-free servicing and quick-disconnects.
  • Supports diverse chemical applications, accommodating a wide range of viscosities.
  • Enhances production flexibility with expandable configuration to handle multiple chemicals.

General


Applications
Fruit and vegetable processing,Fresh produce,Postharvest treatments
End products
Packaged lettuce,Chlorine-washed apples,Pre-packaged salads,Salad greens,Citric acid-treated pears,Preserved berries,Diced onions,Sliced carrots,Leafy greens,Fresh-cut fruits,Chemically treated cucumbers,Ready-to-eat vegetable mixes,Chopped vegetables
Steps before
Purification,Drying,Sorting,Washing,Inspection
Steps after
Postharvest Processing,Packaging,Sterilization,Storage,Distribution
Input ingredients
concentrated treatment chemicals,fluid medium,postharvest treatments
Output ingredients
mixed treatment solution,recycled chemicals,processed fluid
Market info
JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.

Technical Specifications


Accuracy
±1 mL
Chemical Holding Container Capacity
10 gallons
Number of Dosable Chemicals
Up to 12 chemicals
Viscosity Handling Capacity
Up to 3.5 Stokes or 350 Cp
Overall Dimensions
49 in x 31 in x 88 in
Mixing Method
Static Mixer
Dosing Units
Up to 4 base units

Operating Characteristics


Automation Level
PLC/Servo-driven
Chemical Mixing Method
Inline Static Mixer
Changeover Time
Quick-disconnect
Number of Chemicals
Up to 12
Viscosity Handling
Up to 3.5 Stokes or 350 Cp
Pump Type
Recirculation Pump
Cleaning Method
Tool-free Maintenance
Chemical Holding Containers
Three 10-gallon
System Monitoring
Colored HMI Touch Screen

Material Compatibility


Viscosity Tolerance
Up to 3.5 Stokes or 350 Cp
Corrosive resistance
Yes
Cleanability
Easy to clean
Density Compatibility
Applicable for various chemical densities

Physical Characteristics


Overall Dimensions
49 in (124 cm) x 31 in (79 cm) x 88 in (224 cm)
Chemical Holding Container Capacity
Three 10-gallon containers
Construction Material
Stainless Steel
Footprint
Compact
Tank Integration
Static Mixer included

Custom Options


Control panel type
Colored HMI touch screen
Integration capability
Up to 4 base units (12 chemicals)
Discharge method
Quick-disconnects on inlet and outlet lines
Customizable dosing units
Expandable to three dosing units
Chemical holding containers
Three 10-gallon containers